Cornelius QUEST ELITE QLT 2000 Operator's, Installation And Service Manual

Cornelius QUEST ELITE QLT 2000 Operator's, Installation And Service Manual

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QUEST ELITE QLT 2000
Operator's, Installation and Service Manual
Release Date: December 10, 2013
Publication Number: 620058442
Revision Date: January 08, 2015
Revision: C
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius QUEST ELITE QLT 2000

  • Page 1 QUEST ELITE QLT 2000 Operator’s, Installation and Service Manual Release Date: December 10, 2013 Publication Number: 620058442 Revision Date: January 08, 2015 Revision: C Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
  • Page 2: Contact Information

    Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Instructions ..............1 Read and Follow ALL Safety Instructions .
  • Page 4 Cabinet Assembly Reference ............26 Tank Cover Assembly .
  • Page 5: Safety Instructions

    Quest Elite QLT 2000 SAFETY INSTRUCTIONS ALL S EAD AND OLLOW AFETY NSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards). • Read and understand ALL applicable OSHA (Occupational Safety and Health Administration) safety regulations before operating this unit.
  • Page 6: Safety Precautions

    Quest Elite QLT 2000 AFETY RECAUTIONS This unit has been specifically designed to provide protection against personal injury. To ensure continued protection observe the following: WARNING: Disconnect power to the unit before servicing following all lock out/tag out procedures established by the user. Verify all of the power is off to the unit before any work is performed.
  • Page 7: Unit Specifications

    Quest Elite QLT 2000 UNIT SPECIFICATIONS 15.15 24.85 19.30 29.30 30.7 30.04 8.65 2.10 Figure 1. Unit Dimension Model QUEST ELITE QLT - 2000, 115 VAC, 5 amps, 1 phase 60 hertz, 5.64 oz. (160 gms) R-134a refrigerant. Test press: High side 400 psi (2757.9 kilo pascals), (27.6 bar). Low side 88 psi (606.7 kilo pascals), (6.1 bar).
  • Page 8: Installation Instructions

    Quest Elite QLT 2000 INSTALLATION INSTRUCTIONS ECEIVING Each unit is completely tested and inspected before shipment. At time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving from the carrier, please, inspect the carton for visible damage. If damage exists, have the carrier make a note on the bill of lading and file a claim with the carrier.
  • Page 9: Installation

    Quest Elite QLT 2000 NSTALLATION Electrical Connection 6 ft. long (1.83 m) power cord with 3-prong plug attached to dispenser. Export models are shipped with a European plug. The plug is accessible after installation CAUTION: Only trained and certified electrical technicians should replace the power cord or the unit should be returned to an Authorized Service Center for power cord replacement.”...
  • Page 10: Booster Installation Notes

    Figure 5. The Quest Elite QLT 2000 series Juice Dispensing machine is designed to dispense juice at a high flow rate. It is very important that the incoming water line is dedicated for the unit, or at least does not have other machines connected which could cause a water surge, i.e., a dish washing or coffee machine.
  • Page 11: Flushing System

    Quest Elite QLT 2000 Flushing System To properly prime the unit with water and remove air pockets in the system, open the cabinet door and make sure the protective dust cap is in place on top of the mixing chamber. Close the door and push the “STOP”...
  • Page 12: Programming The Portion Control

    Quest Elite QLT 2000 Programming the Portion Control 1. Simultaneously, press and hold “small” and “extra large” push button switches on the Portion Control Mod- ule until the “REFILL” light in the corner of the module starts blinking. Release the switches. The blinking light indicates the programming mode is active.
  • Page 13: Loading With Concentrate Pouches - 6.5 Liters

    Quest Elite QLT 2000 Loading With Concentrate Pouches – 6.5 Liters 1. Place the empty pouch holder on its back onto the counter. 2. Grab the pouch by the tube connector and place it vertically on the counter next to the pouch holder.
  • Page 14: Loading With Concentrate Pouches - 3.0 & 4.5 Liters

    Quest Elite QLT 2000 Loading with Concentrate Pouches – 3.0 & 4.5 Liters 1. Place the pouch holder on its side onto the counter.If applicable, first remove the empty pouch and discard. 2. To open, push the sides of container slightly inwards on both sides (see arrows) and simultaneously turn open the lid.
  • Page 15: Connecting The Silicone Tube Onto The Mixing Chamber

    Quest Elite QLT 2000 6. Open the cabinet door, open the QLT pump and slide the pouch holder onto the pouch holder shelf. 7. Locate the silicone tube into the pump and close the pump slide. Figure 21. Connecting the silicone tube onto the Mixing Chamber 1.
  • Page 16 Quest Elite QLT 2000 4. Connect the nipple of the mixing chamber onto the silicone tube 5. Hold the mixing chamber sideways when sliding the nipple onto the sili- cone tube Figure 24. 6. Slide the Mixing chamber in position and push firmly into the pump deck.
  • Page 17: Planned Maintenance

    Quest Elite QLT 2000 LANNED AINTENANCE Daily – Flushing the system 1. Set both flush switches to “Flush” position. 2. Open the cabinet door. Move both LH and RH flush switches from the “Run” position to the “Flush” position. Close the cabinet door.
  • Page 18: Weekly - Sanitizing Dispense Parts

    Quest Elite QLT 2000 13. Clean outside of cabinet. 14. Wipe down the outside of the cabinet and the splash panel with a cleaned towel. Place the towel in the soiled towel bucket. Figure 33. Weekly – Sanitizing Dispense Parts 1.
  • Page 19: Weekly - Check Ratio (Prodecure)

    Quest Elite QLT 2000 14. Dispense a small portion juice to prime the mixing chambers. 15. Press the dispense button to fill a small cold-drink cup with juice. Discard the juice. Figure 39. Weekly – Check Ratio (Prodecure) 1. Turn the nozzles to the left or right ¼ turn and pull down to remove the nozzles and static mixers.
  • Page 20 Quest Elite QLT 2000 8. Place the RVC onto the drip tray and the water and concentrate chambers locating under the splitter tubes Figure 45. 9. Dispense Water and Concentrate into the RVC 10. Push the Cancel/Pour button until approx. 300 ~ 350 ml of water has dis- pensed into the RVC water chamber.
  • Page 21: Monthly - Clean The Air Condenser Filter

    Quest Elite QLT 2000 20. Replace the mixing chambers and reconnect to concentrate pouch tubes. 21. Reinstall the parts in the juice dispenser. 22. Sanitize the syrup splitter and put aside in a safe and clean location Figure 50. Monthly - Clean the Air Condenser Filter 1.
  • Page 22: Semi-Annually - Clean The Water Inlet Strainer

    Quest Elite QLT 2000 Semi-Annually - Clean the Water Inlet Strainer 1. Pull the AC plug from the wall outlet Figure 55. 2. Remove the right side panel from the dispenser. 3. Turn off the water supply to the dispenser.
  • Page 23: Troubleshooting Guide

    The following tables contain trouble-shooting information intended to aid an experienced service person in diagnosing operational problems that may occur. For further assistance, contact the Cornelius Customer Services department at 800-238-3600 between the hours of 7:30A.M. and 5:00P.M. Central Standard Time. You must have the model and serial number (Located on the right side of the dispenser) when calling.
  • Page 24 Quest Elite QLT 2000 Symptom Probable Cause Remedy A. Black service switch located on the rear of A. Turn on switch. the cabinet door in OFF position. B. White door switch open B. Door switch must be closed in order to dis- ...
  • Page 25 Quest Elite QLT 2000 Symptom Probable Cause Remedy A. Pump motor defective. A. 28VDC should be present at pump motor  during dispense. If voltage is present & motor does not start, replace motor. B. No power to transformer or no 24VAC out- B.
  • Page 26: Wiring Drawing For Quest Elite Qlt-2000

    Quest Elite QLT 2000 -2000 IRING RAWING FOR UEST LITE Figure 57. © 2013-2015, Cornelius Inc. - 22 - Publication Number: 620058442...
  • Page 27 Quest Elite QLT 2000 Figure 58. Figure 59. Publication Number: 620058442 - 23 - © 2013-2015, Cornelius Inc...
  • Page 28: Qlt 2000 Final Assembly

    Quest Elite QLT 2000 Illustrated Parts List 2000 F INAL SSEMBLY Figure 1. Item Part No. Description Item Part No. Description 18 0704105 Screw MA #8-32 TRPH 16 SS 620047969 Hinge Top Cover, Quest Elite 2/4 FL 19 70178 Screw MA #8-32 TRPH 16 SS...
  • Page 29: Qlt 2000 Door Assembly Reference (Pushbutton & Portion Control)

    Quest Elite QLT 2000 Illustrated Parts List 2000 D & P SSEMBLY EFERENCE USHBUTTON ORTION ONTROL Figure 2. Item Part No. Description Item Part No. Description 729011214 Kit, Lock & Key Door Quest Elite 2FL/4FL 620047753 Overlay Assembly, Pushbutton Control, Quest...
  • Page 30: Cabinet Assembly Reference

    Quest Elite QLT 2000 Illustrated Parts List ABINET SSEMBLY EFERENCE Figure 3. Item Part No. Description Item Part No. Description 620047970 Trim Bottom W/Insert, Quest Elite, 2FL Cabinet Assy QST Elite 2FL Modified 620049842 720201479 Bracket Dual Nozzle Block Quest...
  • Page 31: Tank Cover Assembly

    Quest Elite QLT 2000 Illustrated Parts List OVER SSEMBLY P/N 620047892 Figure 4. Item Part No. Description 729011222 Kit Service Ice Probe Assy QSTE 2FL 720521000 Box Elec Asy Dc QST2 QLT 720501502 Coil, Water, QUEST 2, 2FL 620049563 Coil, Refrigeration QUEST Elite 2FL...
  • Page 32: Refrigeration Frame Assembly Qlt 2000

    Quest Elite QLT 2000 Illustrated Parts List 2000 EFRIGERATION RAME SSEMBLY Figure 5. Item Part No. Description Item Part No. Description 560004366 Fan Axial Small 629097391 Kit Comp 115V/60HZ QST 2 FL Fan, Condenser Assembly, 230V, Quest 560003706 Elite 2FL...
  • Page 33: Platform Assembly Qlt

    Quest Elite QLT 2000 Illustrated Parts List LATFORM SSEMBLY P/N 720522100X Figure 6. Item Part No. Description Item Part No. Description 45432 Switch Rocker Sealed 07032001 Screw #8-18X 7/16 Type 25 HHW 45508200X Valve Block Assembly QLT Generic 0704105 Screw MA #8-32 TRPH 16SS...
  • Page 34: Valve Block Assembly

    Quest Elite QLT 2000 Illustrated Parts List ALVE LOCK SSEMBLY P/N 45508200X Figure 7. Item Part No. Description Item Part No. Description Screw, #8-18 X 7/16” Type “25” HHWF 07032001 45506100 Valve Block 45586 Hold Down Washer 16779003 “C” Frame, Solenoid...
  • Page 35: Electrical Box Assembly

    Quest Elite QLT 2000 Illustrated Parts List LECTRICAL SSEMBLY P/N 720521000 (F QLT D ISPENSERS Figure 8. Item Part No. Description Item Part No. Description Reg. Voltage Assembly QLT Quest 720521500 07115001 Screw TF, #8-32 TRPH, 12 SS 2000 45621...
  • Page 36: Pouch Holder Assembly

    Quest Elite QLT 2000 Illustrated Parts List OUCH OLDER SSEMBLY Figure 9. Item Part Number Description 620053167 Pouch Holder 6.5 liters – Stainless Steel (for 1 x 6.5 L) 620053165 Pouch Holder 3.0 liters – Stainless Steel (for 3 + 6 L) 620053166 Pouch Holder 6.0 liters –...
  • Page 37: Recommended Spare Parts Based On 10 Units

    Quest Elite QLT 2000 Illustrated Parts List 10 U ECOMMENDED PARE ARTS ASED ON NITS Qty. Part No. Description Qty. Part No. Description 720520501 Drip Tray Grill 620042742 Agitator Motor - 115/60 VAC 720500102 Drip Tray Agitator Motor - 230/50 VAC...
  • Page 39 Cornelius Inc. www.cornelius.com...

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