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Cornelius TITAN HC Installation, Operation & Service Manual
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Cornelius TITAN HC Installation, Operation & Service Manual

Cornelius TITAN HC Installation, Operation & Service Manual

Post-mix beverage dispenser
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TITAN HC
P
-
B
D
OST
MIX
EVERAGE
ISPENSER
Installation, Operation & Service Manual
Publication Number: 620067354
Revision Date: May
28
, 2019
Revision:
A
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius TITAN HC

  • Page 1 TITAN HC EVERAGE ISPENSER Installation, Operation & Service Manual Publication Number: 620067354 Revision Date: May , 2019 Revision: Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
  • Page 2 Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use...
  • Page 3 TABLE OF CONTENTS SAFETY INSTRUCTIONS ........................... 1 FOLLOW READ AND ALL SAFETY INSTRUCTIONS ..................1 Safety Overview ............................1 Recognition ..............................1 DIFFERENT TYPES OF ALERTS........................1 SAFETY TIPS ..............................1 QUALIFIED SERVICE PERSONNEL........................ 2 SAFETY PRECAUTIONS ..........................2 SHIPPING AND STORAGE ..........................2 CO2 (CARBON DIOXIDE) WARNING ......................
  • Page 4 INSTRUCTIONS............................. 17 Dispensing Product ............................. 17 Replenishing Syrup Supply ......................... 17 Tank System ................................17 ADJUSTMENTS ............................. 17 Water-to-Syrup Ratio Adjustment ........................ 17 CLEANING AND CHECKS ..........................17 Daily Cleaning ............................. 17 Daily Checks ............................... 18 Sanitizing Syrup Systems ..........................18 Sanitizer Solution ..............................
  • Page 5 Titan HC 220V - 60 Hz Manual SAFETY INSTRUCTIONS ALL S EAD AND OLLOW AFETY NSTRUCTIONS Safety Overview • Read and follow ALL SAFETY INSTRUCTIONS in this manual and any warning/caution labels on the unit (decals, labels or laminated cards).
  • Page 6 Titan HC 220V - 60 Hz Manual UALIFIED ERVICE ERSONNEL WARNING: Only factory authorized service personnel shall service the equipment. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE.
  • Page 7 Titan HC 220V - 60 Hz Manual OUND EVEL The A-weighted sound pressure level has been determined to be below 70dBA. OCATION This unit is not designed for use in outdoor locations. CAUTION: Appliance is not suitable for installation in an area where a water jet could be used.
  • Page 8 Install Date Local Authorized service center ESCRIPTION The Titan HC over the counter, post-mix, beverage dispenser is compact, lightweight, and can be ordered with or without a built-in carbonator. Syrup pump kits are available for the units. TITAN - 6 V ALVES Titan HC units may be island mounted or installed on a front or rear counter.
  • Page 9 Figure 1. PECIFICATION The Titan HC is an over counter Ice bank system beverage dispenser. It contains six valves for drink dispense. Valve number 3,4 and 5 from right to left can be converted from carbonated drink to non-carbonated drink dispense.
  • Page 10 Titan HC 220V - 60 Hz Manual APACITY Assuming:  3 oz./sec. (85g / sec.) dispensing rate  105° F (40° C) ambient temperature  Two 12-oz. (340g) drinks per minute  Drink temperature ≤40°F (4.4°C) for CSD Draw Capacity: ...
  • Page 11 Titan HC 220V - 60 Hz Manual INSTALLATION CAUTION: Only factory authorized service personnel should service this unit. Any part replacement shall be conducted with like components. CAUTION: This appliance is for indoor use only.The appliance is only to be installed in locations where its use and maintenance is restricted to trained personnel.
  • Page 12 Titan HC 220V - 60 Hz Manual NSTALLATION EQUIREMENTS Weight Front or rear counter must be level and able to support 300 lbs. Environment Indoor installation only 39 to 110° F ambient temperature Temperature Clearance 18-inches on Top, 6- inches all sides 75 psig (5.25 bar) at unit with internal carbonator...
  • Page 13 Titan HC 220V - 60 Hz Manual NSTALLATION ROCEDURE Counter-top Installation NOTE: Optional 4-inch legs (P/N 70970) will elevate the unit 4 inches above the counter (order 4 legs).If the unit is installed without legs, the gaps must be sealed with RTV.
  • Page 14 Titan HC 220V - 60 Hz Manual Figure 5. 3. Do not insert the power cord plug before installation. Remove front merchandiser, disconnect wires to valve key lock switch, and light switch. Disconnect the Light power,Valve power inlet and valve harness housing Figure 6.
  • Page 15 Titan HC 220V - 60 Hz Manual 5. Fill the water bath with clean water around the carbonator tank or bend back the insulation on the non- carbonated unit until it comes out the overflow tube. Make sure the overflow tube is not blocked or Figure 7.
  • Page 16 Titan HC 220V - 60 Hz Manual Figure 9. NOTE: Water pipe connections and fixtures directly connected to the potable water supply must be sized, installed, and maintained in accordance with NSF Standard 18, as well as Federal, State, and Local laws and regulations.
  • Page 17 5.2 bar (75 psi) for bag-in-box applications, 2.8 bar (40 psi) for sugar base tank applications and 0.69 bar (10 psi) for diet base tank applications. 3. The Titan HC dispenser with integral cold carbonator requires CO supply pressures of 5.2 bar (75 psi).
  • Page 18 Titan HC 220V - 60 Hz Manual DJUST ATER YRUP ATIO Figure 11. 1. Remove valve cover and install syrup separator in place of nozzle. 2. Hold cup under valve and dispense beverage for a specific time (such as 4 seconds).
  • Page 19 Titan HC 220V - 60 Hz Manual LECTRONIC ONTROL OARD UNCTION An integrated circuit board and microprocessor are used to control the electrical functions of the Olympus™ beverage dispenser. Functional features of the control board include: • Ice bank control with compressor start-up protection •...
  • Page 20 Titan HC 220V - 60 Hz Manual Functions of the LEDs are: • Green OFF = no power to the dispenser • Green ON = line voltage is within acceptable range • LED 1 ON = The pump is working ,when the led flash means that working time more than 3min.
  • Page 21 Titan HC 220V - 60 Hz Manual OPERATION NSTRUCTIONS Push power ON/OFF switch to ON to power on the unit. Figure 14. Dispensing Product To dispense beverage press drink container against the lever or push the button on the valve cover.
  • Page 22 Titan HC 220V - 60 Hz Manual 2. Wash external surfaces with mild soap solution, rinse with clean water, and wipe dry. Remove the drip tray, wash with mild soap solution, rinse and dry. NOTE: Do not use abrasive or harsh cleaners on the unit.
  • Page 23 Titan HC 220V - 60 Hz Manual B. Place the waste container under dispensing valve. Dispense from the valve for till the sanitizing solution is dispensed for 30 seconds. C. Allow the sanitizing solution to remain in circuits for at least 10 minutes but no more than 15 minutes.
  • Page 24 Titan HC 220V - 60 Hz Manual Sanitizing by Diversol CX CAUTION: Melt the Ice bank on the evaporator and Discharge the water in the water bath before starting the following sanitation solution. Mix Diversol CX with 40~50℃water (150g/10L) to make sanitation solution.
  • Page 25 Titan HC 220V - 60 Hz Manual Change Over Introduction: Figure 17. © 2018, Cornelius Inc. - 21 - Publication Number: 620067354...
  • Page 26 Titan HC 220V - 60 Hz Manual yHow to convert CSD / NCB (Example: Valve 3 CSD convert to NCB) WARNING: The conversion operation must be done by qualified technician. The delivery system pressure must be relieved before starting the operation.
  • Page 27 Titan HC 220V - 60 Hz Manual SERVICE CAUTION: Flammable refrigerant used, do not service refrigeration system at field. CAUTION: Only factory authorized personnel should service this unit.Any part replacement shall be conducted with like components. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES.
  • Page 28 Titan HC 220V - 60 Hz Manual Clean Condenser Accumulation of dust and grease on the refrigeration condenser can cause overheating of compressor. The condenser should be cleaned as often as necessary to avoid overheating using the following procedure. 1. Disconnect electrical power to the dispenser. Refer Figure 21 2.
  • Page 29 Any part replacement shall be conducted with like components. Use only Cornelius approved product. CAUTION: Only factory authorized personnel should service this unit. The following are procedures for replacing the major components of the Titan HC dispenser. © 2018, Cornelius Inc. - 25 -...
  • Page 30 Titan HC 220V - 60 Hz Manual ARBONATOR EPLACEMENT 1. Disconnect power to the unit. Figure 21. 2. Shut off water and CO at their sources 3. Remove merchandiser assembly. 4. Remove top panel and side cladding. Figure 22. Publication Number: 620067354 - 26 - ©...
  • Page 31 Titan HC 220V - 60 Hz Manual De-pressurize carbonator by removing the solenoid dust cover from any dispensing valve and press valve lever to release the pressure. Figure 23. 6. Disconnect water in and out lines. Figure 24. © 2018, Cornelius Inc.
  • Page 32 Titan HC 220V - 60 Hz Manual 7. Loosen the V-band clamp and remove pump Figure 25. 8. Install new pump. OTOR EPLACEMENT 1. Disconnect power to the unit. Refer Figure 21. 2. Remove top panel and side cladding. Refer Figure 22.
  • Page 33 Titan HC 220V - 60 Hz Manual 5. Remove bolts and remove the motor. Figure 27. 6. Install new motor by reversing this procedure. ONDENSER OTOR EPLACEMENT 1. Disconnect power to the unit. Refer Figure 21. 2. Remove top hood. Refer Figure 22.
  • Page 34 Titan HC 220V - 60 Hz Manual 4. Remove fan motor from rear part of the unit. Figure 29. 5. Install new motor by reversing this procedure. ONTROLLER OARD EPLACEMENT 1. Disconnect power to the unit. Refer Figure 21. 2. Remove top panel and side cladding. Refer Figure 22.
  • Page 35 Titan HC 220V - 60 Hz Manual Squeeze all four standoffs and remove the board. Figure 31. 5. Install new controller board by reversing this procedure. GITATOR OTOR EPLACEMENT 1. Disconnect power to the unit. Refer Figure 21. 2. Remove top hood. Refer Figure 22.
  • Page 36 Titan HC 220V - 60 Hz Manual 4. Remove fan motor from rear part of the unit. Figure 33. 5. Remove the connections. Figure 34. 6. Use screw driver to remove 4 screws to remove the agitator motor. Figure 35.
  • Page 37 Titan HC 220V - 60 Hz Manual TROUBLE SHOOTING WARNING: Only factory authorized service person should service internal components or electrical components. Any part replacement shall be conducted with like components. WARNING: No person allowed to work on refrigerant & refrigeration components.
  • Page 38 Titan HC 220V - 60 Hz Manual NOTE: Crushed ice also causes dispensing problems. When finished drink hits sharp edges of ice, carbonation is released from dispensed drink. 1. Allow ice bank to recover. 1. Recovery rate of refrigeration of system exceeded, ice bank depleted.
  • Page 39 Titan HC 220V - 60 Hz Manual 1. 3 minutes run limit exceeded. 1. Turn power OFF for 15 second. 2. Water supply to carbonator disrupted. 2. Correct water supply problem. 3. Carbonated water tank water level 3. Connect electrical wiring to water probe electrical wiring disconnected.
  • Page 40 Titan HC 220V - 60 Hz Manual REFERENCE MATERIAL IRING IAGRAM Figure 36 Publication Number: 620067354 - 36 - © 2018, Cornelius Inc.
  • Page 41 LUMBING IAGRAM © 2018, Cornelius Inc. - 37 - Publication Number: 620067354...
  • Page 42 Titan HC 220V - 60 Hz Manual LUMBING IAGRAM Publication Number: 620067354 - 38 - © 2018, Cornelius Inc.
  • Page 43 Notes © 2018, Cornelius Inc. - 39 - Publication Number: 620067354...
  • Page 44 Titan HC 220V - 60 Hz Manual Publication Number: 620067354 - 40 - © 2018, Cornelius Inc.
  • Page 46 Cornelius Inc. www.cornelius.com...