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Eaton 9000X Variable Frequency Drives Manuals
Manuals and User Guides for Eaton 9000X Variable Frequency Drives. We have
1
Eaton 9000X Variable Frequency Drives manual available for free PDF download: User Manual
Eaton 9000X User Manual (156 pages)
AF Drives
Brand:
Eaton
| Category:
DC Drives
| Size: 3 MB
Table of Contents
Table of Contents
4
List of Figures
5
Definitions and Symbols
9
Hazardous High Voltage
9
Safety
9
Warnings and Cautions
10
Chapter 1 - Overview
13
How to Use this Manual
13
Receiving and Inspection
13
Open SVX9000/SPX9000 Catalog Numbers
14
Table 1-1: SVX9000/SPX9000 AF Drive Catalog Numbering System
14
Chapter 2 - Mounting
15
Space Requirements
15
Figure 2-1: Mounting Space Requirements
15
Table 2-1: Space Requirements for Mounting a SVX9000/SPX9000 Drive
15
Environmental Requirements
16
Standard Mounting Instructions
16
Table 2-2: Cooling Airflow Requirements
16
Chapter 3 - Power Wiring
17
Guidelines
17
Table 3-1: Cable Spacings
17
UL Compatible Cable Selection and Installation
18
Table 3-2: 40°C Cable and Fuse Sizes - 230V Ratings
18
Table 3-3: 40°C Cable and Fuse Sizes - 480V Ratings
19
Table 3-4: 40°C Cable and Fuse Sizes - 575V Ratings
20
Table 3-5: Cable and Busbar Sizes, SPX FR10 - FR12 - 480V Ratings
20
Table 3-6: Cable and Busbar Sizes, SPX FR13 - FR14 - 480V Ratings
21
Table 3-7: Cable and Busbar Sizes, SPX FR10 - FR12 - 575V Ratings
21
Table 3-8: Cable and Busbar Sizes, SPX FR13 - FR14 - 575V Ratings
21
Table 3-9: Maximum Symmetrical Supply Current
21
UL Compatible Cable Selection and Installation with Breaker
22
Table 3-10: Cable and Breaker Sizes - 230V Ratings
22
Table 3-11: Cable and Breaker Sizes - 480V Ratings
22
Table 3-12: Cable and Breaker Sizes - 575V Ratings
23
Installation Instructions
24
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths
24
Table 3-13: Power Connection Tightening Torque
24
Figure 3-2: Wiring Plate
25
Table 3-14: Power and Motor Cable Stripping Lengths
25
Figure 3-3: Ground Terminal Locations
26
Figure 3-4: Cable Protection Plate
26
Standard Wiring Diagrams and Terminal Locations
27
Figure 3-5: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit
27
FR4 to FR5 and FR6
27
Figure 3-6: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit
28
FR6, FR7 and FR8
28
Figure 3-7: Principle Wiring Diagram of SVX9000/SPX9000 Power Unit
29
FR9 to FR10
29
Power and Motor Wiring Terminal Photos
30
Figure 3-8: FR4 Power and Motor Wiring Terminals
30
Figure 3-9: FR5 Power and Motor Wiring Terminals
31
Figure 3-10: FR6 Power and Motor Wiring Terminals
32
Figure 3-11: FR7 Power and Motor Wiring Terminals
33
Figure 3-12: FR8 Power and Motor Wiring Terminals
34
Figure 3-13: FR9 Power and Motor Wiring Terminals
35
Checking the Cable and Motor Insulation
36
Chapter 4 - Control Wiring
37
General Information
37
Figure 4-1: Option Board Slots
37
Table 4-1: Tightening Torques of Terminals
38
Table 4-2: Control Wiring Instructions
38
Control Wiring Details
39
Figure 4-2: Option Board A9 Wiring Diagram
39
Table 4-3: Option Board A9 Terminal Descriptions
40
Figure 4-3: Option Board A9 Jumper Location and Settings
41
Figure 4-4: Option Board A2 Wiring Diagram
41
Figure 4-5: Option Board A2 Terminal Locations
42
Figure 4-6: Positive/Negative Logic
42
Table 4-4: Option Board A2 Terminal Descriptions
42
Chapter 5 - Menu Information
43
Keypad Operation
43
Figure 5-1: Keypad and Display
43
Table 5-1: LCD Status Indicators
43
Table 5-2: LED Status Indicators
44
Table 5-3: Navigation Buttons
44
Menu Navigation
45
Figure 5-2: Main Menu Navigation
46
Figure 5-3: Parameter Menu Structure Example
47
Figure 5-4: Keypad Control Menu
48
Figure 5-5: Active Fault Display Example
49
Table 5-4: Fault Types
50
Table 5-5: Fault Time Data
50
Figure 5-6: Sample Fault History Display
51
Figure 5-7: System Menu Structure
52
Table 5-6: Total Counters
57
Table 5-7: Trip Counters
58
Table 5-8: Software Information
58
Table 5-9: Application Information
58
Table 5-10: Hardware Information
59
Table 5-11: Expander Board Information
59
Figure 5-8: Expander Board Menu Structure
60
Figure 5-9: Digital Inputs - DIN1, DIN2, DIN3 Status
61
Figure 5-10: Digital Inputs - DIN4, DIN5, DIN6 Status
61
Figure 5-11: Digital and Relay Outputs - DO1, RO1, RO2 Status
61
Table 5-12: Monitoring Menu Items - Standard Application Example
61
Table 5-13: Operate Menu Items - Standard Application Example
62
Figure 5-12: Operate Menu Navigation
63
Chapter 6 - Start-Up
65
Safety Precautions
65
Overview
66
Sequence of Operation to Commission an Induction Motor
67
Manual Tuning of the SVX9000/SPX9000
70
Figure 6-1: Open Loop Tuning
70
Figure 6-2: Motor Current after V/F-Curve Tuning
72
Figure 6-3: Motor Equivalent Circuit
73
Figure 6-4: Left: OL Speed Control Off. Right: OL Speed Control on
74
Closed Loop Vector Control Manual Tuning (SPX9000 Only)
75
Figure 6-5: Closed Loop Motor Voltage
76
Figure 6-6: Closed Loop Current Limit
77
Appendix A - Technical Data
79
General
79
Specifications
80
Figure A-1: SVX9000/SPX9000 Block Diagram
80
Table A-1: SVX9000/SPX9000 Drive Specifications
80
Power Ratings
82
Table A-3: Output Power Ratings - 480V IH
83
Table A-4: Output Power Ratings - 480V SPX FR10 - FR14
83
Table A-5: Output Power Ratings - 575V IH
84
Table A-6: Output Power Ratings - 575V SPX FR10 - FR14
84
Power Loss and Switching Frequency
85
Figure A-2: Power Loss as Function of Switching Frequency
85
3/4 - 3 Hp 230V, 1 - 5 Hp 480V
85
Figure A-3: Power Loss as Function of Switching Frequency
86
7-1/2 Hp 230V, 7-1/2 - 15 Hp 480V
86
10 - 15 Hp 230V, 20 - 30 Hp 480V
86
20 - 30 Hp 230V, 40 - 60 Hp 480V
87
75 - 125 Hp 480V
87
150 - 200 Hp 480V
88
Dimensions
89
Figure A-8: NEMA Type 1 Enclosure Dimensions
89
Table A-7: NEMA Type 1/Type 12 Enclosure Dimensions
89
Figure A-9: NEMA Type 1 and 12 with Flange Kit, FR4, FR5 and FR6
90
Table A-8: FR4, FR5 and FR6 with Flange Kit Enclosure Dimensions
90
Figure A-10: NEMA Type 1 with Flange Kit, FR7 and FR8 Enclosure Dimensions
91
Table A-9: FR7 and FR8 with Flange Kit Enclosure Dimensions
91
Figure A-11: FR9 Enclosure Dimensions
92
Table A-10: FR9 Enclosure Dimensions
92
Figure A-12: FR9 with Flange Kit Enclosure Dimensions
93
Table A-11: FR9 with Flange Kit Enclosure Dimensions
93
Figure A-13: SPX9000 Dimensions, FR10 Open Chassis
94
Table A-12: Dimensions for SPX9000, FR10 Open Chassis
94
Figure A-14: SPX9000 Dimensions, FR11 Open Chassis
95
Table A-13: Dimensions for SPX9000, FR11 Open Chassis
95
Figure A-15: SPX9000 Dimensions, FR13 Open Chassis Inverter
96
Table A-14: Dimensions for SPX9000, FR13 Open Chassis Inverter
96
Figure A-16: SPX9000 Dimensions, FR13 Open Chassis Converter
97
Table A-15: FR13 - Number of Input Units
97
Table A-16: Dimensions for SPX9000, FR13 Open Chassis Converter
97
Figure A-17: SPX9000 Dimensions, FR13 Open Chassis Converter
98
Table A-17: FR13 - Number of Input Units
98
Table A-18: Dimensions for SPX9000, FR13 Open Chassis Converter
98
Figure A-18: AC Choke (CHK0650) Dimensions
99
Figure A-19: AC Choke (CHK0520) Dimensions
100
Figure A-20: AC Choke (CHK0400) Dimensions
101
Figure A-21: AC Choke (CHK0261) Dimensions
102
Figure A-22: Control Unit Dimensions
103
Figure A-23: Control Unit with Star-Coupler Board, FR12 or FR14 Only
104
EMC Capability
105
Declaration of Conformity
105
Warranty and Liability Information
106
Appendix B - Fault and Warning Codes
107
Table B-1: Fault Codes
110
Appendix C - Troubleshooting Charts Using Fault Codes
111
Figure C-1: F1 - Overcurrent
111
Figure C-2: F2 - Overvoltage
112
Figure C-3: F3 - Earth Fault
113
Figure C-4: F5 - Charging Switch
114
Figure C-5: F6 - Emergency Stop
115
Figure C-6: F7 - Saturation Trip
116
Figure C-7: F8 - System Fault
117
Figure C-8: F9 - Undervoltage
118
Figure C-9: F10 - Input Line Supervision
119
Figure C-10: F11 - Output Phase Supervision
120
Figure C-11: F12 - Brake Chopper Supervision
121
Figure C-12: F13 - Frequency Converter under Temperature
122
Figure C-13: F14 - Frequency Converter over Temperature
123
Figure C-14: F15 - Motor Stalled
124
Figure C-15: F16 - Motor over Temperature
125
Figure C-16: F17 - Motor under Load
126
Figure C-17: F22 - Param Fault
127
Figure C-18: F24 - Counter Fault
128
Figure C-19: F25 - Microprocessor Watchdog Fault
128
Figure C-20: F31 - IGBT Temperature (Hardware)
129
Figure C-21: F32 - Fan Cooling
130
Figure C-22: F36 - Control Unit
131
Figure C-23: F37 - Device Change (Indication Only)
131
Figure C-24: F38 - Device Added (Indication Only)
132
Figure C-25: F39 - Device Removed (Indication Only)
132
Figure C-26: F40 - Device Unknown
133
Figure C-27: F41 - IGBT Temperature
134
Figure C-28: F42 - Brake Resistor over Temperature
135
Figure C-29: F44 - Devparchange
136
Figure C-30: F45 - Devparadded
137
Figure C-32: F51 - External Fault
139
Figure C-33: F52 - Keypad Communication Fault
140
Appendix D - Spare Parts
141
Series Option Board Kits
141
Figure D-1: 9000X Series Option Boards
141
Table D-1: Option Board Kits
141
Drive Options
144
Table D-2: Control Panel Factory Options
144
Spare Units & Replacement Parts for 9000X Drives
145
Table D-3: 9000X Spare Units
145
Table D-4: Replacement Parts - 9000X Drives, 208 - 240V
145
Table D-5: Replacement Parts - FR4 - FR9 9000X Drives, 380 - 500V
147
Table D-6: Replacement Parts - FR10 - FR12 9000X Drives, 380 - 500V
149
Table D-7: Replacement Parts - FR6 - FR9 9000X Drives, 525 - 690V
151
Table D-8: Replacement Parts - FR10 - FR12 9000X Drives, 525 - 690V
153
Table D-9: Power Module Catalog Number Matrix
154
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