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Original User's Manual
Installation, Setup, Operation and Maintenance
Geset 117
Article number of documentation 40002674
Copyright ©, Weber Marking Systems GmbH
Weber Marking Systems GmbH
Version: 15.01.14 /OKR
Maarweg 33
D-53619 Rheinbreitbach
E-Mail: info@webermarking.de
40000465
http://www.webermarking.de
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Summary of Contents for Weber Geset 117
- Page 1 Original User’s Manual Installation, Setup, Operation and Maintenance Geset 117 Article number of documentation 40002674 Copyright ©, Weber Marking Systems GmbH Weber Marking Systems GmbH Version: 15.01.14 /OKR Maarweg 33 D-53619 Rheinbreitbach E-Mail: info@webermarking.de 40000465 http://www.webermarking.de...
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Page 3: Table Of Contents
Content 40002674 Geset 117 Table of content General information ....................5 Overview ..........................5 Liability restrictions ....................... 5 Warranty provisions ......................5 Copyright ..........................5 Purpose and overview of the operating instructions ............6 How to use the operating instructions .................. 6 ... - Page 4 Content 40002674 Geset 117 Setting up the labeling system ................... 31 Connecting the labeling station ..................31 Connection to supply voltage ....................... 32 Safety instructions ........................32 Adjustment and initial operation ............... 33 Safety instructions ........................33 Adjustment and initial operation ..................
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Page 5: General Information
Any and all copying, photocopying, reproduction or translation of this document or parts thereof may only be done for personal use. Without prior written approval from Weber Marking Systems GmbH, this document may not be reproduced for the sake of third parties. -
Page 6: Purpose And Overview Of The Operating Instructions
40002674 BTA Geset 117 Purpose and overview of the operating instructions These operating instructions will help you get to know the system Geset 117 and use it properly. They contain important instructions for the user on how to use the system safely and correctly. -
Page 7: Service Hotline
Chapter 1 General information 40002674 BTA Geset 117 Service Hotline The technical service hotline is available 24 hours a day, Monday through Friday. In emergencies, parts may be shipped as late as approximately 10:00 p.m. Tel : +49 (0)2224 - 7708 - 440... -
Page 8: Explanations Of The Terms Used
See explanations: Tamp on, tamp blow, blow on and wipe on. Approval drawing Customization of a series system is approved by the customer via a drawing of Bluhm-Weber Group. This approval drawing also includes individual performance data of the machine. Automatic mode See labeling operation Base conveyor See also “conveying system”. - Page 9 Chapter 1 General information 40002674 BTA Geset 117 Term Explanation Label size Dictates the label format: Width x length (in the direction of feed of the label liner measured in millimeters [mm]). Labeling system Dispensing system for automatically applying labels Labeling operation This is the same as automatic mode.
- Page 10 Chapter 1 General information 40002674 BTA Geset 117 Term Explanation Direct current voltage. Water trap See “Service unit“. page 10 of 59 Version: 15.01.14...
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Page 11: Safety Regulations
Chapter 2 Safety regulations 40002674 BTA Geset 117 Safety regulations Behavior in an emergency The operating personnel must know the location of and how to use safety equipment, alarms, first aid and rescue equipment. What to do in an emergency? ¥... -
Page 12: Intended Use
Chapter 2 Safety regulations 40002674 BTA Geset 117 Intended use The operational safety of the system Geset 117 is guaranteed only if it is used as intended. Intended use consists of the following … The labeling system may only be used for automatically labeling moving and stationary products. -
Page 13: Reasonably Foreseeable Misuse
Chapter 2 Safety regulations 40002674 BTA Geset 117 Reasonably foreseeable misuse Usage different than or going beyond that specified under "Intended use" is considered unauthorized. The operator bears sole responsibility for Damage arising from improper use. Furthermore, the manufacturer assumes no liability for such use. -
Page 14: Hazards To The Labeling System
Chapter 2 Safety regulations 40002674 BTA Geset 117 Hazards to the labeling system Fig. 2-1: Hazards to the labeling system The example in Fig. 2-1 shows potential hazard areas of the labeling system. . Especially in the infeed and at the labeler is an increased risk of injury. -
Page 15: Safety Instructions
Chapter 2 Safety regulations 40002674 BTA Geset 117 Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! When individuals touch parts that conduct electricity arising from malfunctions. - Only electricians may work on the switch cabinet and electrical equipment. - Page 16 Chapter 2 Safety regulations 40002674 BTA Geset 117 Danger of injury from corners and edges. RISK OF INJURY! Scrapes and cuts can result from sharp edges and pointed corners. Always keep the work area clean. The label web forms sharp edges.
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Page 17: Warnings On The Labeling System
Chapter 2 Safety regulations 40002674 BTA Geset 117 Warnings on the labeling system Special hazards arising from the labeling system are identified with yellow stickers. The pictograms indicate hazards: *² Danger Life-threatening hazard due to electrical power Crushing hazard Entanglement hazard *²... -
Page 18: Obligations Of The Operator
Qualified personnel are operators who … have terminated a professional technical training (Electrician, Mechanist). have terminated a training at the Bluhm-Weber-Group successfully. Qualified personnel are allowed… to arrange repair- and maintenance works at the labeling station and its components according to their professional qualification. - Page 19 Chapter 2 Safety regulations 40002674 BTA Geset 117 Personal protective gear Wear the following protective gear when working on the machine: PROTECTIVE FOOTWEAR To protect against falling parts and slipping. PROTECTIVE WORK CLOTHES Protective work clothes fit snugly, tear easily, have tight-fitting sleeves and no projecting parts.
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Page 20: Protection Devices
Chapter 2 Safety regulations 40002674 BTA Geset 117 Protection devices Operate the system only if all safety- and protection devices are completely available and functional. Check the protection devices for its function: At first operation. At regular routine test. -
Page 21: ²Safety Switch
Chapter 2 Safety regulations 40002674 BTA Geset 117 *² Safety switch Safety switches are mounted on the protective housing and protection doors to be opened. They serve for the immediate stopping of the labeling system in case of accidentally opening of the protective housing and protection doors. -
Page 22: Specifications
Chapter 3 Specifications 40002674 BTA Geset 117 Specifications Dimensions: appr. 1300 x 830 x 1700 mm (L x W x H in mm) Weight: appr. 200 kg (without label roll) Power connection: 230 V / 50 Hz Power consumption: max. 1,5 kVA Ambient temperature: 10 - 38 °C... -
Page 23: Description Of The Labeling System
Chapter 4 Description of the labeling system 40002674 BTA Geset 117 Description of the labeling system The labeling station is used to label square products on their top and bottom side automatically. Depending on kind and dimension of the product, different label sizes are used. -
Page 24: Complete Overview
Chapter 4 Description of the labeling system 40002674 BTA Geset 117 Complete overview Fig. 4-1: Overview of labeling system Description BASE CONVEYOR SIDE GUIDANCE SWITCH CABINET TOP SIDE LABELER BOTTOM SIDE-LABELER AXIAL ADJUSTMENT BOTTOM SIDE-LABELER AXIAL ADJUSTMENT TOP SIDE-LABELER EMERGENCY-STOP PUSHBUTTON page 24 of 59 Version: 15.01.14... -
Page 25: Transport
Chapter 5 Transport 40002674 BTA Geset 117 Transport Delivery The labeling station is normally delivered by a haulage contractor. Check the package for any damage. If you notice anything unusual, notify the haulage contractor immediately and note it on the delivery slip. - Page 26 Chapter 5 Transport 40002674 BTA Geset 117 The transport will be arranged by a Technician of the Bluhm Weber Group or by authorized specialists. Remove the packaging material and the transport securing devices only at the site of use, and transport the labeling system in its original packaging to the labeling site.
- Page 27 Chapter 5 Transport 40002674 BTA Geset 117 Instruction Use the following procedure to transport the labeling system to its site of use. Step Procedure Transport the labeling system to its site of use (within 3 m). The labeling system is precisely positioned during installation by a Technician from the Bluhm Weber Group.
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Page 28: Storage Conditions
Chapter 5 Transport 40002674 BTA Geset 117 Storage conditions The conditions for storing a labeling system are the same as those of normal operation. For details see the chapter: "Specifications" on page 22. Instruction Store the labeling system securely as follows. -
Page 29: Installation And Initial Startup
Chapter 6 Installation and initial startup 40002674 BTA Geset 117 Installation and initial startup Safety instructions Danger to life from actively controlled movements. RISK OF INJURY FROM CRUSHING! The movements of the labeling system are motor-driven by an automatic controller (e.g. at infeed spacing unit). -
Page 30: Installation
Requirements at the installation site An enclosed and clean room. Flat, solid base. Any unevenness may not exceed 5 mm when stands from the Bluhm Weber Group are used. Sufficient bearing capacity: 1,500 kg/m². Low vibration environment. -
Page 31: Setting Up The Labeling System
Chapter 6 Installation and initial startup 40002674 BTA Geset 117 Setting up the labeling system Requirements The labeling system is unpacked and prepared (see the chapter: "Transport" on page 25) near the labeling site in the area of the installation site. -
Page 32: Connection To Supply Voltage
Chapter 6 Installation and initial startup 40002674 BTA Geset 117 Connection to supply voltage Safety instructions Hazards from actively controlled movements. RISK OF INJURY FROM PULLING AND CRUSHING! Immediately after turning on, several system parts make a reference run or move to its home position! - Maintain a distance from powered system components. -
Page 33: Adjustment And Initial Operation
Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Adjustment and initial operation Safety instructions Hazards from actively controlled movements. RISK OF INJURY FROM CRUSHING The movements of the labeling system are motor-driven by an automatic controller in automatic operation. -
Page 34: Adjustment And Initial Operation
I/O-interface. *²Only if system has the appropriate features. Instruction Please put the labeling system Geset 117 into operation as follows. Step Procedure If there are already exist notes of the „adjustment values“ for the product to be labeled, the values should be available. -
Page 35: Adjust Base Conveyor
Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Adjust base conveyor The base conveyor transports the product to be labeled from infeed passage to labeler and from labeler to outfeed passage. Information on adjustment of base conveyor’s height The height of the base conveyor has to be adapted to the customer-specific conveyor system or to the ergonomic requirements of the operator personnel accordingly. - Page 36 Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Step Procedure Adjust the height of the base conveyor to the required criteria (s. section above). Tighten again the counternuts. page 36 of 59 Version: 15.01.14...
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Page 37: Adjust Side Guidance
Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Adjust side guidance The side guidances are used to determine the place at the conveyor where the product to be labeled should be transported to. For side labeling, the adjustment is generally centered to the base conveyor. -
Page 38: Insert Label Roll In Labeler
Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Insert label roll in labeler Detailed information on adjustment of the labeler is described separately in provided manual! Additionally there is a threading pattern sticked on each labeler that shows the guiding of the label web. -
Page 39: Adjust Peeler Plate Of Top Side Labeling
Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Adjust peeler plate of top side labeling The peeler plate of top side labeling has to be adjusted on distance and position to the product. Use the adjusting device of the labeler. -
Page 40: Adjust Peeler Plate Of Bottom Side Labeling
Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Instruction Please adjust the peeler plate as follows. Step Procedure Add a product at the infeed passage of the labeling system. Hazards from actively triggered movements. Keep away from moving parts. - Page 41 Chapter 7 Adjustment and initial operation 40002674 BTA Geset 117 Requirements ¥ Side guidance is correctly adjusted (s. page 37). ¥ Labeler is switched on and ready. ¥ One or more sample products. ¥ No transportation of products. Instruction Please adjust peeler plate as follows.
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Page 42: Operation
Chapter 8 Operation 40002674 BTA Geset 117 Operation Safety instructions Hazard from actively controlled movements. CRUSHING HAZARD! Movements of the labeling station are powered automatically by the controller in automatic operation. - Maintain a distance from moving parts. Danger of being pulled in by rotating elements. -
Page 43: Control Element
Chapter 8 Operation 40002674 BTA Geset 117 Control element The control elements are located at the switch cabinet . Fig. 8-3: Control elements No. Term Descritption Main switch Switches on and off the labeler. White illuminated button Switches on the base conveyor. -
Page 44: Stop Labeling Operation
Chapter 8 Operation 40002674 BTA Geset 117 Stop labeling operation Requirements ¥ Labeling system is in labeling operation (s.a.) Instruction Please stop labeling operation as follows. Step Procedure If possible, the labeling system should be run empty. Push the [OFF]-button at the switch cabinet to stop automatic labeling operation. -
Page 45: Maintenance
Chapter 9 Maintenance 40002674 BTA Geset 117 Maintenance Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. DANGER TO LIFE! Contact of persons with parts that became live by faults. - Before performing any work at the labeling station, disconnect it from electrical power. -
Page 46: Daily Servicing (After Appr. 8 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) *Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the daily maintenance as follows. Step Procedure Arrange the required maintenance work at the labelers (Description s. -
Page 47: Weekly Servicing (After Appr. 40 Hours Of Operation)
Alcohol (*21800915) or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) *Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please arrange the weekly maintenance as follows. Step Procedure Clean surface of peeler plate and all paper guiding parts from adhesive using label remover or alcohol. -
Page 48: Cleaning Notes
Chapter 9 Maintenance 40002674 BTA Geset 117 Cleaning notes REINIGUNG NACH CLEANING AFTER EACH JEDEM ROLLENWECHSEL ! ROLL CHANGE ! BESTELL-NUMMERN / ORDER NUMBERS BESTELLANNAHME ORDER PROCESSING FRIKTIONSEINHEIT / FRICTION UNIT DRUCKKOPF / PRINTHEAD TISCHDRUCKER DESKTOP PRINTER SENSOREN/ SENSORS GUMMIWALZEN / PLATEN ROLLERS... -
Page 49: Cleaning Of Sensors
Chapter 9 Maintenance 40002674 BTA Geset 117 Cleaning of sensors Safety instructions Unintended system start RISK OF INJURY! When cleaning the light sensors and light barriers, it may be triggered an accidentally reaction of the labeling station due to approaching or touching. -
Page 50: Check Conveyor Belts
Chapter 9 Maintenance 40002674 BTA Geset 117 Check conveyor belts Requirements ¥ Labeler is without electrical power. ¥ No transportation of products. Instruction Please check the conveyor belts as follows. Step Procedure Remove foreign objects and much dirt, particularly in the area of the deflection- and drive rollers. - Page 51 Alcohol (*21800915) and/or roller solvent (*21800977) ¥ Lint-free cloth (*21800978) ¥ Label remover (*21800771) * Product recommendation. Can be obtained from the Bluhm Weber Group with the eight-character article number. Instruction Please clean the base conveyor as follows. Step Procedure Life hazard! When cleaning the belts and chains liquid detergent can cause short circuits.
- Page 52 Chapter 9 Maintenance 40002674 BTA Geset 117 Belt run correction of conveyor belts Fig. 9-1 Adjust base conveyor principle Description TRANSPORT DIRECTION DIRECTION WHERE THE BASE CONVEYOR RUNS ADJUSTMENT DIRECTION OF THE DEFLECTION ROLLER TO BELT RUN CORRECTION All rolls involved in belt running should be possibly parallel and exactly right-angled to conveyor axis.
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Page 53: Exchange Of Rollers
Incorrect or faulty spare parts can impair safety and cause injury or damage to the machine - Only use original spare parts or parts that are specifically ap- proved by the Bluhm Weber Group. Wiring diagram The wiring diagram is included in switch cabinet. -
Page 54: 10. Troubleshooting
Chapter 10 Troubleshooting 40002674 BTA Geset 117 10. Troubleshooting Instructions to arrange the troubleshooting address only to trained personnel. If the service personnel is not able to remedy the failure, please contact our Service- Hotline (see page 7). Safety instructions Hazard from direct or indirect contact with voltage- conducting parts. - Page 55 Chapter 10 Troubleshooting 40002674 BTA Geset 117 Possible cause Problem Solution Label liner tears. Label roll is damaged. Exchange label roll. Nicks or label cutter-die damage on liner. Dents/damages at the side of the label roll. The liner width varies significantly.
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Page 56: Correcting Adjustments Based On Labeler Result
Chapter 10 Troubleshooting 40002674 BTA Geset 117 Correcting adjustments based on labeler result Based on the labeler result you can draw conclusions from the necessary adjustments. Correct labeling If the labeling is performed correctly, the label is free from creases, ... - Page 57 Chapter 10 Troubleshooting 40002674 BTA Geset 117 The label is beveled on the product. Fig. 10-3: Product with beveled label Correct the labeling result as follows: Step Procedure The inclination of the peeler plate may be adjusted incorrectly. Examine and correct the inclination of the peeler plate.
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Page 58: 11. Index
Chapter 11 Index 40002674 BTA Geset 117 11. Index Access ........... 30 Lateral adjustment ......39, 40 Adjustment table ........34 Light barrier ........... 38 Automatic operation ......43 Low Label ..........9 Base conveyor ........35 Maintenance instructions ...... 46 Base Conveyor ........ -
Page 59: 12. Ec Declaration Of Conformity
Chapter 12 EC Declaration of Conformity 40002674 BTA Geset 117 12. EC Declaration of Conformity EG-KONFORMITÄTSERKLÄRUNG gemäß EG-Maschinenrichtlinie 2006/42/EG, Anhang II A EC-DECLARATION OF CONFORMITY according to EC Machinery Directive 2006/42/EC, Appendix II A DECLARATION DE CONFORMITE CE conforme à la directive machine 2006/42/CE, appendice II A...