1. Manuals
  2. Brands
  3. molex Manuals
  4. Crimp tool
  5. 63819-9200
  6. Specification sheet

molex 63819-9200 Specification Sheet

Hand crimp tool
Hide thumbs Also See for 63819-9200:
1
2
3
4
5
6
7
8
9
Table of Contents

Advertisement

Quick Links

Download this manual
Hand Crimp Tool For MX150 Cable Seal Crimp Terminals
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: MX150 Cable Seal Blade and Receptacle Crimp Terminals, 0.75-1.00mm
Terminal
Series No.
34080
34080-1002 34080-1104 34080-1204
34081
34081-3004 34081-5002
34083
34083-3002
Doc No: ATS-638199200
Revision: B
HAND CRIMP TOOL
Specification Sheet
Order No. 63819-9200
Terminal Order No.
See crimp specification for the individual Insulation Diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), and M1L-126A1(metric)
Release Date: 11-16-09
Revision Date: 05-07-10
Wire Size and Type
Insulation Diameter Strip Length
AWG
mm²
mm
TXL-18
---
1.91-2.06 .075-.081
TXL-20
---
1.70-1.85 .067-.073
---
ISO 1.00
1.90-2.10 .075-.083
---
ISO 0.75
1.70-1.90 .067-.075
TXL-18
---
1.91-2.06 .075-.081
TXL-20
---
1.70-1.85 .067-.073
---
ISO 1.00
1.90-2.10 .075-.083
---
ISO 0.75
1.70-1.90 .067-.075
TXL-18
---
1.91-2.06 .075-.081
TXL-20
---
1.70-1.85 .067-.073
---
ISO 1.00
1.90-2.10 .075-.083
---
ISO 0.75
1.70-1.90 .067-.075
UNCONTROLLED COPY
TYPE 4D
2
metric and 18-20 AWG
In.
mm
In.
5.15
.203
Page 1 of 9

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 63819-9200 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for molex 63819-9200

Summary of Contents for molex 63819-9200

  • Page 1 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals HAND CRIMP TOOL Specification Sheet Order No. 63819-9200 TYPE 4D FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
  • Page 2 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals DEFINITION OF TERMS (Blade) TERMINAL WIDTH NOT TO EXCEED 2.65mm AFTER CRIMPING INSULATION CRIMP THIS AREA BEND UP ROLLING STRIP LENGTH TWISTING BELL MOUTH CONDUCTOR BRUSH SEAL BEND DOWN WIRE SEAM CUT-OFF CONDUCTOR CRIMP DEFINITION OF TERMS (Receptacle)
  • Page 3 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals Bend up Bend down Twist Roll Terminal Seam Series No. Degree Degree Seam shall not be open and no wire allowed 34080 out of the crimping area 34081 34083 After crimping, the crimp profiles should measure the following: Conductor Wire Size and Type Pull Force Minimum...

  • Page 4: Operation

    Green OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 5 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals RELEASE LOCATOR BUTTON LOCATOR LOCATOR PUSHED THRU TOOLING TERMINAL LOCATOR BUTTON PUSHED IN TERMINAL Figure 3 4. Release the locator button, allowing the locator to return to the crimping position. 5. With the hand tool open, insert the properly stripped wire and seal under the punches into the lower part of the upper tooling, until the wire is against the wire stop.
  • Page 6 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals MAKE SURE LOCATOR Locator Replacement CENTER OF LOCATOR IS IN THE SQUEEZE DOWN POSITION HERE See the parts list on the last page of this document for the proper locator order number. Follow the steps below to replace the locator.

  • Page 7: Maintenance

    Hand Crimp Tool For MX150 Cable Seal Crimp Terminals Maintenance LUBRICATION POINTS (BOTH SIDES) It is recommended that each operator of the tool be made aware of, and LIGHT OIL responsible for, the following maintenance steps: (EVERY 3 MONTHS 5,000 CRIMPS) 1.

  • Page 8: Warranty

    Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 9: Parts List

    2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638199200 Release Date: 11-16-09 Page 9 of 9 Revision: B Revision Date: 05-07-10...

Table of Contents