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molex 207129 Series Specification Sheet

Hand crimp tool for ulti-mate commercial micro d crimp terminals
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Hand Crimp Tool for Ulti-Mate™ Commercial Micro D Crimp Terminals
Modular Crimp Head
Order No. 63811-4870

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
A-620 Class 3 compliant and RoHS compliant
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).

SCOPE

Products: 1.27mm (.050") Pitch Ulti-Mate™ Commercial Micro D, 26-28 AWG.
Terminal
Series No.
Loose Piece
83000-0083
83000-0106
83000-0110
83000-9560
83000
83000-0083
83000-0106
83000-0110
83000-9560
Insulation diameters below 0.63mm (.029") may not provide A-620 Class 3 compliant insulation crimps.
Doc No: ATS-6381148HM
Revision: D
Application Tooling
Specification Sheet
Terminal Order No.
Reel
83000-9502 83000-9558
83000-9503 83000-9559
83000-9547 83000-9561
83000-9550 83000-9562
83000-9557
83000-9502 83000-9558
83000-9503 83000-9559
83000-9547 83000-9561
83000-9550 83000-9562
83000-9557
Customer to cut off terminal from reel: 0.15mm (.006") maximum Cut-Off Tab.
Customer to determine suitability for these applications.
Release Date: 04-04-05
Revision Date: 07-26-10
Wire Size
Insulation Diameter
AWG mm²
mm
26
0.12
0.89-1.02
.035-.040 1.30-1.60 .051-.063
28
0.08
0.50-1.00
.020-.039 1.30-1.60 .051-.063
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63811-4800
Strip Length
In.
mm
In.
Page 1 of 7

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for Ulti-Mate™ Commercial Micro D Crimp Terminals TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63811-4870 Order No. 63811-4800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio A-620 Class 3 compliant and RoHS compliant...
  • Page 2 Hand Crimp Tool for Ulti-Mate™ Commercial Micro D Crimp Terminals BEND UP DEFINITION OF TERMS ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATION After crimping, the conductor profile should measure the following.
  • Page 3 Hand Crimp Tool for Ulti-Mate™ Commercial Micro D Crimp Terminals Tool Qualification Notes: Τ Τ Τ Τ 1. Pull Force should be measured with no influence from the LOCATOR insulation crimp. OPEN HAND TOOL 2. The above specifications are guidelines to an optimum crimp. OPEN OPERATION Open the tool by squeezing the handles together, at the end of...
  • Page 4 Hand Crimp Tool for Ulti-Mate™ Commercial Micro D Crimp Terminals Terminal Locator Replacement/Change Over This section describes the procedure for changing locators. Removal 1. With the tool in the open position, pivot the terminal locator outward. 2. Remove the M4 BHCS. See Figure 4. Installation 1.
  • Page 5 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 6 Hand Crimp Tool for Ulti-Mate™ Commercial Micro D Crimp Terminals Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.
  • Page 7 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 X 6mm LONG BHCS RATCHET RELEASE LEVER LOCATOR Figure 9 CRIMPING SPRING (2) http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381148HM Release Date: 04-04-05 Page 7 of 7 Revision: D Revision Date: 07-26-10...

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