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Hand Crimp Tool For MX150 Cable Seal Crimp Terminals
Order Number
63819-9100

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: MX150 Cable Seal Blade and Receptacle Crimp Terminals, 2.00mm
Terminal
Series No.
34080-0001
34080
34080-1001
34081-2003
34081
34081-3003
34083
34083-2001
34751
34751-0001
34783
34783-0001

DEFINITION OF TERMS (BLADE)

BELL MOUTH
CUT-OFF
TAB
Doc. No: ATS-638199100
Revision: D
Application Tooling Specification
Terminal Order No.
34080-0102
34080-0202
34080-1102
34080-1202
34081-4001
34081-5001
34083-3001
34751-1001
34783-1001
See crimp specification for the individual insulation diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-135A1 (UTX) and JASO D 611 (AVSS)
INSULATION
CRIMP
STRIP LENGTH
CONDUCTOR BRUSH
CONDUCTOR
CRIMP
Release Date: 11-10-09
Revision Date: 07-22-20
Wire Size and Type
Insulation Diameter
AWG
mm²
mm
UTX-14
2.34-2.49
TXL-14
2.54-2.69
AVSS 2.00
2.60-2.70
UTX-14
2.34-2.49
TXL-14
2.54-2.69
AVSS 2.00
2.60-2.70
UTX-14
2.34-2.49
TXL-14
2.54-2.69
AVSS 2.00
2.60-2.70
UTX-14
2.34-2.49
TXL-14
2.54-2.69
AVSS 2.00
2.60-2.70
UTX-14
2.34-2.49
TXL-14
2.54-2.69
AVSS 2.00
2.60-2.70
TERMINAL WIDTH NOT TO EXCEED
2.65mm AFTER CRIMPING
THIS AREA
SEAL
WIRE
SEAM
UNCONTROLLED COPY
TYPE 4D
2
and 14 AWG Wire.
Strip Length
In.
mm
In.
.092-.098
.100-.106
.102-.106
.092-.098
.100-.106
.102-.106
.092-.098
6.00
.236
.100-.106
.102-.106
.092-.098
.100-.106
.102-.106
.092-.098
.100-.106
.102-.106
BEND UP
ROLL
TWIST
BEND DOWN
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals Order Number 63819-9100 Application Tooling Specification TYPE 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals DEFINITION OF TERMS (RECEPTACLE) TERMINAL WIDTH NOT TO EXCEED INSULATION 2.62mm AFTER CRIMPING CRIMP BEND UP THIS AREA ROLL TWIST STRIP LENGTH SEAL BEND DOWN BELL MOUTH CONDUCTOR BRUSH WIRE SEAM CONDUCTOR CRIMP CUT-OFF CRIMP SPECIFICATION...
  • Page 3 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals Insulation Wire Size and Type Insulation Diameter Terminal Series No. Crimp Height Crimp Width mm² UTX-14 — 2.34-2.49 .092-.098 3.70-3.90 .146-.154 3.55-3.75 .140-.148 34080 TXL-14 — 2.54-2.69 .100-.106 3.85-4.05 .152-.160 3.55-3.75 .140-.148 —...
  • Page 4 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles and the hand tool will spring open.
  • Page 5 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. 8. Remove the crimped terminal from the terminal locator by pulling on the wire. 9. Visually inspect the crimped terminal for proper crimp location. Note A crimp height chart is provided with this manual as reference only.
  • Page 6 Hand Crimp Tool For MX150 Cable Seal Crimp Terminals 3. Flip the upper tooling to the opposite side and replace the M3 BHCS. Make sure the MATCH small markings on the front and back of UP MARKS the hand tool frame match up and are on the outside of the hand tool frame.
  • Page 7 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 8 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: ATS-638199100...

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