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molex 207129 Series Specification Sheet

Crimp hand tool for slip-on wire-to-wire male terminal
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Crimp Hand Tool for Slip-On Wire-to-Wire Male Terminal
Tool Kit
Order No. 63825-6370
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
For 14AWG crimps, use terminals 35725-19x0 and hand tool 63825-6400
SCOPE
Products: Slip-On Wire-to-Wire Terminal, 6.35mm Tab, Male, 16-18 AWG.
Terminal Series No.
35725
DEFINITION OF TERMS
ROLLING
Doc No: ATS-6382563HM Release Date: 12-30-15
Revision: A
Application Tooling
Specification Sheet
Terminal Order No.
Reel Form Only
Wire Style AWG
UL1015
35725-1800
35725-1810
UL1015
Customer to cut off terminal from reel: 0.18mm (.007") maximum Cut-off Tab.
STRIP LENGTH
BRUSH
BEND UP
TWISTING
BEND
DOWN
Revision Date: 12-30-15
Wire Size
Insulation Diameter
mm
16
2.6 – 3.2 0.102 – 0.126
18
2.5 – 3.1 0.100 – 0.122
BELL MOUTH
CUT-OFF TAB
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63825-6300
Strip Length
In.
mm
In.
4.8 – 5.2 0.19 – 0.21
CONDUCTOR
CRIMP HEIGHT
INSULATION CRIMP
▲SEE NOTE
SEAM
CONDUCTOR CRIMP
TYPE 4C
Page 1 of 8

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Summary of Contents for molex 207129 Series

  • Page 1 Crimp Hand Tool for Slip-On Wire-to-Wire Male Terminal Application Tooling TYPE 4C Specification Sheet Tool Kit Hand Crimp Tool Order No. 63825-6370 Order No. 63825-6300 FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles ...
  • Page 2 The pull force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Crimp Hand Tool for Slip-On Wire-to-Wire Male Terminal POWER CRIMP HEAD LIFT UP ON PUNCHES M4 X 18 LONG THE LOCATOR BHCS PRESS DOWN M4 X 10 LONG ON THE BRASS BHCS PIVOT SHAFT Figure 1 ANVILS SWING LOCATOR Figure 2 OPEN To install the locator 1.
  • Page 4 Crimp Hand Tool for Slip-On Wire-to-Wire Male Terminal Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Turn the Locator Lock Latch down to unlock. See Figure 3. 3. Swing the terminal locator away from the crimp tool shown in Figure 4. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator into position.

  • Page 5: Maintenance

    4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Repetitive use of this tool should be avoided. Certification Molex does not certify or re-certify commercial grade hand tools but rather supplies the following guidelines for customers to re-certify hand tools. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.

  • Page 7: Hand Tool Parts List

    Crimp Hand Tool for Slip-On Wire-to-Wire Male Terminal HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-1050 Hand Crimp Frame (Long) 63825-6370 Tool Kit with Locator 63825-5673 Locator Base 63825-6375 Locator (only) M4 X 8mm LONG BHCS RATCHET RELEASE SCREW WITH TOOL KIT LOCATOR ONLY...

  • Page 8: Power Head Parts List

    Power Crimp Head 63825-6370 63825-6370 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382563HM Release Date: 12-30-15 Page 8 of 8 Revision: A Revision Date: 12-30-15...

This manual is also suitable for:

63825-637063825-6300

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