Hand crimp tool for contact pin crimp terminals (6 pages)
Summary of Contents for molex 63811-6800
Page 1
Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-6870 Order No. 63811-6800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Pull Force value Must exceed the Minimum pull force specifications listed on this page. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.
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Tool Kit for MLX™ Pin and Socket Crimp Terminals Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure 1.
Tool Kit for MLX™ Pin and Socket Crimp Terminals OPERATION WIRE STOP Open the tool by squeezing the handles together, at the end of the WIRE closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals 1.
Tool Kit for MLX™ Pin and Socket Crimp Terminals 4. Replace it with the proper locator by putting over the brass pivot shaft and snapping it into place. Figure 7B Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: LUBRICATION...
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
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Tool Kit for MLX™ Pin and Socket Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-6870 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...
Tool Kit for MLX™ Pin and Socket Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-6870 Tool Kit with Locator 63811-6875 Locator (only) LOCATOR ONLY...
Power Crimp Head 63811-6870 63811-6870 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381168HM Release Date: 09-18-06 Page 9 of 9 Revision: C Revision Date: 10-04-10...
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