molex 63811-6800 Specification Sheet

molex 63811-6800 Specification Sheet

Tool kit for mlx pin and socket crimp terminals

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Tool Kit for MLX™ Pin and Socket Crimp Terminals
Tool Kit
Order No. 63811-6870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: MLX™ Pin and Socket Crimp Terminal 14 - 20 AWG.
Terminal
Series No.
Loose Piece
02-08-2004 02-08-2010 02-08-2003 02-08-2009
42023
02-08-2006 02-08-2012 02-08-2005 02-08-2011
02-08-2008
02-08-1002 02-08-1006 02-08-1001 02-08-1005
42024
02-08-1004 02-08-1008 02-08-1003 02-08-1007
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6381168HM Release Date: 09-18-06
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Reel
02-08-2007
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
▲SEE NOTE
Revision Date: 10-04-10
Wire Size
AWG
mm²
14-20 2.00-0.50 1.52-3.30 .060-.130 3.96-5.53 .156-.218
14-20 2.00-0.50 1.52-3.30 .060-.130 3.96-5.53 .156-.218
See Conditions on page 2
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63811-6800
Insulation
Strip Length
Diameter Maximum
mm
In.
mm
BEND UP
TWISTING
BEND
DOWN
TYPE 2C
In.
ROLLING
Page 1 of 9

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Summary of Contents for molex 63811-6800

  • Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-6870 Order No. 63811-6800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
  • Page 2: Installation

    Pull Force value Must exceed the Minimum pull force specifications listed on this page. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.
  • Page 3 Tool Kit for MLX™ Pin and Socket Crimp Terminals Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place. See Figure 1.
  • Page 4: Operation

    Tool Kit for MLX™ Pin and Socket Crimp Terminals OPERATION WIRE STOP Open the tool by squeezing the handles together, at the end of the WIRE closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. Crimping Terminals 1.
  • Page 5: Maintenance

    Tool Kit for MLX™ Pin and Socket Crimp Terminals 4. Replace it with the proper locator by putting over the brass pivot shaft and snapping it into place. Figure 7B Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: LUBRICATION...
  • Page 6: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for MLX™ Pin and Socket Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-6870 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...
  • Page 8: Hand Tool Parts List

    Tool Kit for MLX™ Pin and Socket Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-6870 Tool Kit with Locator 63811-6875 Locator (only) LOCATOR ONLY...
  • Page 9: Power Head Parts List

    Power Crimp Head 63811-6870 63811-6870 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381168HM Release Date: 09-18-06 Page 9 of 9 Revision: C Revision Date: 10-04-10...

This manual is also suitable for:

63811-6870710-6515

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