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Tool Kit for KK® .156 Centers Crimp Terminals
Tool Kit
Order No. 63811-6670
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: "KK®" .156 Centers Crimp Terminals, 18-30 AWG.
Terminal
Series No.
Loose Piece
08-01-0102 08-05-0104 08-01-0101 08-06-0101
08-01-0122 08-06-0102 08-01-0121 08-05-0103
08-01-0124 08-07-0102 08-01-0123 08-07-0101
1797
08-03-0102
08-01-0106 08-05-0106 08-01-0105 08-05-0105
08-01-0126
08-03-0304
4366
08-05-0302
4573
08-05-0304 08-03-0306 08-05-0303 08-03-0305 24-30 0.20-0.05 0.76-1.78 .030-.070 3.06-3.96 .120-.156
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-6381166HM Release Date: 08-02-06
Revision: D
Application Tooling
Specification Sheet
Terminal Order No.
Reel
08-03-0101
08-01-0125
08-05-0301 40-01-1194
08-03-0303 50-36-1873
08-05-0305
Customer to cut off terminal from reel: 0.25mm (.010") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
▲SEE NOTE
Revision Date: 04-24-12
Wire Size
Insulation Diameter
AWG
mm²
mm
18-24 0.80-0.20 1.78-2.79 .070-.110 3.06-3.96 .120-.156
24-30 0.20-0.05 0.76-1.78 .030-.070 3.06-3.96 .120-.156
18-24 0.80-0.20 1.78-2.79 .070-.110 3.06-3.96 .120-.156
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63811-6600
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 9
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Related Manuals for molex 63811-6670
Summary of Contents for molex 63811-6670
- Page 1 Tool Kit for KK® .156 Centers Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-6670 Order No. 63811-6600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning...
- Page 2 Tool Kit for KK® .156 Centers Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 –...
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Page 3: Installation
Tool Kit for KK® .156 Centers Crimp Terminals CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. INSTALLATION To install the Tool Kit into the Power Crimp Head follow the steps below:... - Page 4 Tool Kit for KK® .156 Centers Crimp Terminals Crimping Terminals TERMINAL 1. Select the desired terminal listed in the preceding charts. 2. Swing the terminal locator away from SWING OPEN the crimp tool shown in Figure 4. Some terminals with large insulation grips may interfere with the crimp tooling when swinging the locator LOCATOR...
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Page 5: Maintenance
Tool Kit for KK® .156 Centers Crimp Terminals LIFT UP LOCATOR Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: JAWS OPEN 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. -
Page 6: Warranty
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. - Page 7 Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-6670 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head Applications for the Tool Kit Hand Crimp Tool...
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Page 8: Hand Tool Parts List
Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-6670 Tool Kit with Locator 63811-6675 Locator (only) LOCATOR ONLY WITH TOOL KIT M4 X 6mm LONG BHCS RATCHET RELEASE SCREW... -
Page 9: Power Head Parts List
Tool Kit for KK® .156 Centers Crimp Terminals POWER HEAD PARTS LIST Item Order No Engineering No. Description Quantity 63816-0300 63816-0300 Power Crimp Head 63811-6670 63811-6670 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com...
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