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Tool Kit for
Claspcon™ and
Tool Kit
Order No. 63811-7170
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: .093" Pin and Socket 14-18 AWG and 24-30 AWG and Claspcon™ Crimp Terminal Socket 24-30 AWG.
Terminal
Series No.
Loose Piece
39-00-0316 39-00-0320 39-00-0315 39-00-0319
39-00-0318 39-00-0322 39-00-0317 39-00-0321
1433
02-09-1141 02-09-5147 02-09-1142
02-09-1144
39-00-0324 39-00-0326 39-00-0323 39-00-0325 24-28
1434
02-09-2143
02-09-6145
1881-3
02-08-1104
42477
42478
02-09-2612
Follow the Cut-Off Tab specifications listed in Crimp Specification below.
Terminals series 1433, 1434, and 1881 cannot be removed from the reel by manual cutting.
An applicator must be used or the terminals will not fit the housing properly.
See Conditions on page 3.
Crimp Specifications
Doc No: ATS-6381171HM Release Date: 02-12-07
Revision: D
Pin and Socket Crimp Terminals
Application Tooling
Specification Sheet
Terminal Order No.
Reel
02-09-5146
02-09-2141 02-09-6144
02-09-2149
02-08-1103
02-09-1615
02-09-2611
Terminal Series No.
42477
42478
Revision Date: 01-31-14
Order No. 63811-7100
Wire Size
Insulation Diameter
AWG mm²
mm
24-28
-
0.80-1.50
24-30
-
0.76-1.52
-
0.80-1.50
24-30
-
0.76-1.52
24-30
-
0.76-1.52
14-18
-
2.36-3.55
14-18
-
2.36-3.55
Cut-off Tab Maximum
mm
In.
0.25
.010
0.25
.010
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Strip Length
In.
mm
In.
.031-.059 3.70-4.20 .146-.165
.030-.060 3.96-5.53 .156-.218
.031-.059 3.70-4.20 .146-.165
.030-.060 3.96-5.53 .156-.218
.030-.060 3.96-5.53 .156-.218
.093-.140 3.96-5.53 .156-.218
.093-.140 3.96-5.53 .156-.218
Page 1 of 10
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Summary of Contents for molex 63811-7100
- Page 1 Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-7170 Order No. 63811-7100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
-
Page 2: Definition Of Terms
Tool Kit for Claspcon™ and Pin and Socket Crimp Terminals BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP ▲SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. -
Page 3: Installation
Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. -
Page 4: Operation
Tool Kit for Claspcon™ and Pin and Socket Crimp Terminals POWER CRIMP HEAD LIFT UP ON THE LOCATOR PUNCHES M4 X 18 LONG BHCS PRESS DOWN ON THE BRASS M4 X 10 LONG PIVOT SHAFT BHCS SWING LOCATOR ANVILS Figure 1 Figure 2 OPEN Locator Installation and Removal... -
Page 5: Maintenance
Tool Kit for Claspcon™ and Pin and Socket Crimp Terminals 3. When using the locator, press down on the wire stop on the locator as shown in Figure 4. Insert the proper terminal into the proper nest WIRE STOP opening. Make sure when choosing the nest opening, it will correspond WIRE with the A, B, or C profile on the hand tool. - Page 6 Tool Kit for Claspcon™ and Pin and Socket Crimp Terminals 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil Figure 7B excessively. The tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping.
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Page 7: Warranty
12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. - Page 8 Tool Kit for Claspcon™ and Pin and Socket Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-7170 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head...
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Page 9: Hand Tool Parts List
Tool Kit for Claspcon™ and Pin and Socket Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-7170 Tool Kit with Locator 63811-7175 Locator (only) LOCATOR ONLY... -
Page 10: Power Head Parts List
M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381171HM Release Date: 02-12-07 Page 10 of 10 Revision: D Revision Date: 01-31-14...
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