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Hand Crimp Tool for
SPOX™
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
This tool is WHMA-IPCA620 Class 2 and RoHS compliant
SCOPE
Products: Pico-SPOX™ Crimp Female Terminal, 24-30 AWG.
Terminal Order No.
Terminal
Series No.
Loose Piece
87421
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS- 638116400
Revision: B
Terminals
HAND CRIMP TOOL
SPECIFICATION SHEET
Order No. 63811-6400
Wire Size
Reel
AWG
mm²
24
0.20
87421-0000
26-30
0.12-0.05
Customer to cut off terminal from reel: 0.29mm (.011") maximum Cut-off Tab.
See Conditions on page 2.
BELL MOUTH
INSULATION
CRIMP
Release Date: 06-19-06
Revision Date: 03-29-08
Insulation Diameter
Wire Type
Maximum
AWG
Type
mm
24
UL1061
1.15
26
UL1061
1.00
28
UL1061
30
UL1571
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 2C
Strip Length
In.
mm
.045
1.05-1.54
.041-.061
.039
1.05-1.54
.041-.061
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 6
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Summary of Contents for molex 63811-6400
- Page 1 Hand Crimp Tool for SPOX™ Terminals HAND CRIMP TOOL SPECIFICATION SHEET Order No. 63811-6400 TYPE 2C FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 Profile A: 1.00-1.15mm (.039-.045 inch) Profile B: 0.65-1.00mm (.025-.039 inch) OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. JAWS OPEN Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open.
- Page 3 Hand Crimp Tool for SPOX™ Terminals 3. When using the locator, swing the locator away from the crimp tool, and gently press the locator against the tool frame as WIRE STOP shown in Figure 2. The wire stop will automatically open. WIRE Insert the proper terminal into the proper nest opening.
- Page 4 Hand Crimp Tool for SPOX™ Terminals Maintenance LUBRICATION POINTS It is recommended that each operator of the tool be made aware of, (BOTH SIDES) LIGHT OIL and responsible for, the following maintenance steps: (EVERY 3 MONTHS OR 5,000 CRIMPS) 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
- Page 5 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 6 2222 Wellington Ct. 1-800-78MOLEX 81-462-65-2324 65-6-268-6868 49-89-413092-0 Lisle, IL 60532 U.S.A. amerinfo@molex.com feninfo@molex.com fesinfo@molex.com eurinfo@molex.com 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS- 638116400 Release Date: 06-19-06 Page 6 of 6 Revision: B Revision Date: 03-29-08...
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