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molex 207129 Series Specification Sheet

Tool kit, hand crimp tool
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Tool Kit for Bulb Socket Positive Crimp Terminals
Tool Kit
Order No. 63819-5070
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Bulb Socket Positive Terminal for 0.5 to 0.85mm² and 20 to 18 AWG wire with
Wire Seal No. 35903-0096.`
Terminal Order No.
Terminal
Series No.
Available in Reel Only mm² (AVS and AVSS) AWG
35464
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
Doc No: ATS-6381950HM Release Date: 06-03-09
Revision: B
Application Tooling
Specification Sheet
Wire Size and type
0.5 to 0.85
35464-8000
Customer to cut off terminal from reel: 0.5mm (.020") maximum Cut-off Tab.
STRIP LENGTH
CUT-OFF TAB
BEND UP
TWISTING
BEND DOWN
Revision Date: 10-06-10
Insulation
Diameter
mm
---
1.60–2.30 .063-.090 4.80-5.20 .188 - .205
---
20-18 1.60–2.30 .063-.090 4.80-5.20 .188 - .205
INSULATION
CRIMP HEIGHT
ROLLING
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63819-5000
Strip Length
In.
mm
In.
WIRE
WIRE SEAL
SEAM
Page 1 of 9

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Summary of Contents for molex 207129 Series

  • Page 1 Tool Kit for Bulb Socket Positive Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-5070 Order No. 63819-5000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Bulb Socket Positive Crimp Terminals To install the Tool Kit into the Power Crimp Head follow the steps below: Anvils and Punches Installation 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. 2.

  • Page 4: Maintenance

    Tool Kit for Bulb Socket Positive Crimp Terminals WIRE AGAINST STOP 3. When using the locator, press down on the wire stop on the locator LOCATOR as shown in Figure 2. Insert the terminal into the proper nest IN PLACE opening.
  • Page 5 Tool Kit for Bulb Socket Positive Crimp Terminals 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil Figure 7B excessively. The tool was engineered for durability but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of...

  • Page 6: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for Bulb Socket Positive Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63819-5070 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for Bulb Socket Positive Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63819-5070 Tool Kit with Locator 63819-5075 Locator (only) WITH TOOL KIT...

  • Page 9: Power Head Parts List

    Power Crimp Head 63819-5070 63819-5070 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381950HM Release Date: 06-03-09 Page 9 of 9 Revision: B Revision Date: 10-06-10...

This manual is also suitable for:

63819-507063819-5000

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