molex 207129 Series Specification Sheet

Hand crimp tool for hcs-125 pin and socket crimp terminal
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Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal
Modular Crimp Head
Order No. 63811-1170

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).

SCOPE

Products: 3.18mm (.125") Diameter HCS-125 Pin and Socket Crimp Terminals, 10-14 AWG.
Terminal Series No.
1900
1901
42546
42547

DEFINITION OF TERMS

BRUSH
STRIP
LENGTH
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab
tolerance.
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No: ATS-6381111HM
Revision: G
Application Tooling
Specification Sheet
Terminal Order No.
Loose Piece ●Reel
18-12-2602
18-12-2601 10-14 5.25-2.00 3.56-4.57 .140-.180 4.06-5.59 .160-.220
18-12-1602
18-12-1601 10-14 5.25-2.00 3.56-4.57 .140-.180 4.06-5.59 .160-.220
18-12-1607 10-14 5.25-2.00 3.56-4.57 .140-.180 4.06-5.59 .160-.220
18-12-1604
18-12-1603 10-14 5.25-2.00 3.56-4.57 .140-.180 4.06-5.59 .160-.220
●Follow the Cut-Off Tab specifications on Applicator specification sheets.
These Terminals cannot be removed from the reel by manual cutting.
An applicator must be used or the terminals will not function properly.
BELL MOUTH
SEAM
INSULATION
CRIMP
CONDUCTOR
CRIMP HEIGHT
CRIMP
Release Date: 07-31-01
Revision Date: 06-22-10
Wire Size
Insulation Diameter
AWG
mm²
mm
BEND UP
ROLLING
TWISTING
BEND
DOWN
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63811-1100
Strip Length
In.
mm
In.
C/L
LOCATION
CUT-OFF
C/L
Page 1 of 5
TERMINAL
TAB

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Summary of Contents for molex 207129 Series

  • Page 1 Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63811-1170 Order No. 63811-1100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
  • Page 2 Hand Crimp Tool for HCS-125 Pin and Socket Crimp Terminal CRIMP SPECIFICATION After crimping, the crimp profiles should measure the following (see notes on page 4). Conductor Crimp Wire Size Pull Force Minimum Profile Terminal Series No. Height (Ref) Width (Ref) AWG mm 2.00 1.90-2.00...
  • Page 3 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 4 The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing.
  • Page 5 Locking Pin 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 X 12mm LONG BHCS RATCHET RELEASE LEVER CRIMPING SPRING (2) Figure 6 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381111HM Release Date: 07-31-01 Page 5 of 5 Revision: G Revision Date: 06-22-10...

This manual is also suitable for:

63811-117063811-1100

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