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molex 207129 Series Specification Sheet

Tool kit for mini-fit jr. crimp terminals
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Tool Kit for Mini-Fit Jr. ™ Crimp Terminals
Tool Kit
Order No. 63811-5170
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Mini-Fit Jr. ™ Male, and Female Crimp Terminals, 22-28 AWG.
Terminal
Series No.
Loose Piece
39-00-0047 39-00-0172 39-00-0046 39-00-0171
39-00-0066 39-00-0178 39-00-0065 39-00-0177
39-00-0086 39-00-0184 39-00-0085 39-00-0183
39-00-0092 39-00-0197 39-00-0091 39-00-0196
5556
39-00-0111 39-00-0203 39-00-0110 39-00-0202
39-00-0117 39-00-0210 39-00-0116 39-00-0209
39-00-0140 39-00-0216 39-00-0139 39-00-0215
39-00-0156 39-00-0435 39-00-0155 39-00-0434
39-00-0166
39-00-0049 39-00-0129 39-00-0048 39-00-0128
39-00-0068 39-00-0146 39-00-0067 39-00-0145
5558
39-00-0088 39-00-0222 39-00-0087 39-00-0221
39-00-0098 39-00-0433 39-00-0097 39-00-0432
39-00-0123
39-00-2212 39-00-2412 39-00-2211 39-00-2411
44485
39-00-2312
Doc No: ATS-6381151HM Release Date: 04-03-06
Revision: D
Application Tooling
Specification Sheet
Terminal Order No.
Reel
39-00-0165
39-00-0122
39-00-2311
Customer to cut off terminal from reel: 0.20mm (.008") maximum Cut-off Tab.
See Conditions on page 2
Revision Date: 10-04-10
Order No. 63811-5100
Insulation
Wire Size
Diameter
Maximum
AWG mm²
mm In.
22-28 0.35-0.08
1.80
22-28 0.35-0.08
1.80
22-28 0.35-0.08
1.80
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Strip Length
mm
In.
.071 2.79-3.30 .110-.130
.071 2.79-3.30 .110-.130
.071 2.79-3.30 .110-.130
Page 1 of 9

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  • Page 1 Tool Kit for Mini-Fit Jr. ™ Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63811-5170 Order No. 63811-5100 FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles ...

  • Page 2: Definition Of Terms

    Tool Kit for Mini-Fit Jr. ™ Crimp Terminals DEFINITION OF TERMS BEND UP CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP ▲SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

  • Page 3: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 4: Operation

    Tool Kit for Mini-Fit Jr. ™ Crimp Terminals OPERATION TERMINAL Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will release SWING OPEN the handles, and the hand tool will spring open. Crimping Terminals LOCATOR LOCATOR...

  • Page 5: Maintenance

    Tool Kit for Mini-Fit Jr. ™ Crimp Terminals LIFT UP For the Battery Power Tool: LOCATOR 1. Cycle the Battery Power Tool to crimp the terminal to the wire. JAWS 2. Remove the crimped terminal from the terminal locator by OPEN pressing down on the wire stop and gently pulling on the wire.

  • Page 6: Warranty

    12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for Mini-Fit Jr. ™ Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63811-5170 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for Mini-Fit Jr. ™ Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63811-5170 Tool Kit with Locator 63811-5175 Locator (only) LOCATOR ONLY...

  • Page 9: Power Head Parts List

    Power Crimp Head 63811-5170 63811-5170 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381151HM Release Date: 04-03-06 Page 9 of 9 Revision: D Revision Date: 10-04-10...

This manual is also suitable for:

63811-517063811-5100

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