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molex 207129 Series Operating Instruction Sheet And Specifications

Hand crimp tool
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MHT-101S Hand Crimp Tool
FEATURES
%
A full cycle ratcheting hand tool ensures complete crimps
%
An economical tool for portable crimping and field repair
%
3-nested tool eliminates the need for additional tools
SCOPE
Products: Perma-Seal Terminals 18–22 AWG (Rings, Spades, Hooks, and Splices) Perma-Seal and Poly Heat-
Sealable Butt Splices 10-22 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds. It
indicates the minimum acceptable force to break or separate the terminal from the conductor.
Caution: This Tool is not UL approved. If UL approval is required, contact your Molex sales engineer or
authorized distributor for the UL approved tool.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
REF. ONLY
Terminal No. Terminal Eng No. (REF)
19040-0001
19164-0003
19164-0004
19164-0005
19164-0006
19164-0007
Doc No: ATS-192940051
Revision: A
Hand Crimp Tool
Operating Instruction Sheet and Specifications
Order No. 19294-0051
Engineering No. MHT 101S
Wire Size (AWG)
22
20
18
16
14
12
10
*UL - 486 A - Terminals (copper conductors only).
**UL - 486 C - Butt Splices, Parallel Splices
Wire Size: 18-22 AWG 0.80 – 0.35mm²
HSAS-345
SA-221-10
SA-222-14
SA-226-38
SA-235-06
SA-235-08
Release Date: 09-29-03
Revision Date: 01-20-10
UL – 486 A* UL – 486 C**
Min. Pull
Min. Pull
8
8
13
10
20
10
30
15
50
25
70
35
80
40
Wire Strip Length Insulation Diameter Maximum
In
mm
In
.305
7.75
.180
.281
7.14
.160
.281
7.14
.160
.281
7.14
.160
.281
7.14
.160
.281
7.14
.160
UNCONTROLLED COPY
mm
4.57
4.06
4.06
4.06
4.06
4.06
Page 1 of 6

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Summary of Contents for molex 207129 Series

  • Page 1 *UL - 486 A - Terminals (copper conductors only). **UL - 486 C - Butt Splices, Parallel Splices Caution: This Tool is not UL approved. If UL approval is required, contact your Molex sales engineer or authorized distributor for the UL approved tool.

  • Page 2: Operation

    Note: The tamper proof ratchet action will not release the tool until it has been fully closed. 5. Remove the crimp and inspect for proper crimp. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer.

  • Page 3: Maintenance

    MHT-101S Hand Crimp Tool Crimping Butt Splices 1. Position the splice into the proper color-coded nest. 2. Partially close the tool to hold the splice in place. 3. Insert the properly stripped wire into the splice. The wires end should butt against the tab in the terminal. See Figure 4.

  • Page 4: Quality Assurance Test

    MHT-101S Hand Crimp Tool Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by pressing the ratchet release lever, (See Figure 6). How to Adjust Crimp Force ( See Figure 7) Over the life of the tool, it may be necessary to adjust tool handle...

  • Page 5: Warranty

    As such, Molex makes no warranties, express or implied, as to the performance or reliability of the crimp, or the appropriateness of the customer’s application.

  • Page 6: Parts List

    MHT-101S Hand Crimp Tool PARTS LIST Item Order No Engeering No Description Quantity 19294-0051 19294-0051 Hand Crimp Tool Figure 9 Torsion Spring-Handle Spring- Ratchet Pin-Handle Roll Pin 3/16 dia. by 3/16” Long Cresent Ring Pin Rivet Handle Conductor Anvil Conductor Punch Jaw Link 64000-0073 64000-0073...

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19294-0051Mht 101s

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