Electrical Installtion - Zepro Z 150-135 Installation Instruction

Install control units at suitable places, but the posi-
tion of the control unit should ensure that the ope-
rator has a good view of the load, the working area
and the loading area, whilst maintaining a safe
distance from the risk zone between the platform
and the body. Note that all cables must be connec-
ted from below so that water can´t get into the units
but condensation can drain out.
All control units must be connected in parallel.
The control cable is connected to the circuit card in
the connection unit (see electric schema).
Install the control current cable from the dashboard
of the truck according to the customers require-
ments. The control current swich should be located
so it is possible to be reached from the ground 10 A
(24 V), 15 A (12 V) fuse between the current source
and the switch.
The control current cable is connected to a fixed
control unit. You can fasten the cable together with
the main cable to the hydraulic unit.
Connect the main power cable to the starter motor
(B+) of the truck, never to the battery. The cable
should be protected with a plastic sheath. It must not
be fastened together with brake pipes or other elec-
tric cables of the truck. When passing through holes
the cables must be protected with rubber bushings.
A 160 A (24 V) or 250 A (12 V) fuse is to be installed
on the main power cable running from the battery
compartment**. This acts to protect the electrical
systems from overloading and the risk of fire.
**Note! The fuse should be placed on a well pro-
tected place and as near as possible to the battery.
5. Electrical installation
If you have a spiral cable unit, its cable colours are
different (see electric diagram):
If you want an electrically heated spiral cable unit
you can order a 5-part cable (spare-part no 21303).
Note that the spiral cable unit must have its faste-
ning plate for the wall (spare-part no 20302).
Check that the hydraulic unit is well earthed accor-
ding to truck manufacturer´s instructions (earthing is
made through leading in plate, se picture).
If you must lead a spiral cable up through the floor
you must protect it with a sheath up from the floor.
If you need to use power from the circuit card +ve
connection point a fuse must be installed, eg. over-
load alarm 7.5 Ampere.
Test run all functions from all control units.
NB. The quick connectors must be well protected
and should be positioned inside the vehicle chassis.
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Positioning of control unit