Zepro Z 150-135 Installation Instruction page 37

Dynamic load testing
Test with nominal load
Place a test load on the platform according to the
table for the respective tail lift model and lifting
capacity. Check that the tail lift operates correct in
the normal range of movement allowed ie. up, down,
tilting at the ground level and tilting at the vehicle
floor level.
Test with over load.
Place a test load on the platform according to the
table for the respective tail lift model and lifting ca-
pacity. The test load should be 1,25 x the lift models
max load. Check that the tail lift cannot lift this load
(it may, however, be possible to operate the tilting
movement). Remove the test load from the platform.
Dynamic load (Test load 1,0 x tail lift loading ca-
pacity). For tail lifts with load centre of 600 mm
Capacity Load 500 kg
Distance out in platform (L)
450 kg 600 mm
500 kg 600 mm
700 kg 800 mm
750 kg 900 mm
1000 kg 1200 mm
1500 kg 1800 mm
2000 kg
2500 kg
Dynamic load (Test load 1,0 x tail lift loading ca-
pacity). For tail lifts with load centre of 750 mm
Capacity Load 1000 kg
Distance out in platform (L)
1000 kg 750 mm
1500 kg 1125 mm
2000 kg 1500 mm
2500 kg 1875 mm
12. Load testing the tail lift
Load 1000 kg
-
-
-
-
600 mm
900 mm
- 1200 mm
- 1500 mm
Load 1500 kg
-
750 mm
1000 mm
1250 mm
Test of safety functions
The tail lifts safety functions must be tested
Check:
- That the red lamp in the vehicle cabin turns off
when the platform is completely closed against the
body and that it turns on when the platform is ope-
ned (where applicable).
- That the tail lift will not operate if the cabin switch is
in the off position.
- That the tail lift cannot be operated when the main
current fuse is removed (where applicable).
- That the overflow valve is activated when the lift is
run up to the floor level or armstops.
- That the tail lift cannot be lowered or tilted down
respectively if the electrical connector from the lift
and tilt cylinders respectively electric safety valve is
removed.
-That the platforms max load marking has been
included and is correctly positioned according to the
loading diagram for the tail lift model concerned.
- That the warning flags are installed and fulfill their
function correctly.
- That all safety and operating stickers are installed
in their specified position.
- That the platform´s mechanical lock functions cor-
rectly (where applicable).
- That the Operator´s Handbook has been left in the
driver´s cabin.
- That the declaration of CE conformity has been fil-
led in (where applicable).
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