Dismantling - Zepro Z 150-135 Installation Instruction

1. In the event of dismantling the tail lift from the ve-
hicle, in the case of transferring it to another vehicle,
for storage or for modification please follow these
instructions.
2. Support the platform by a crane or similar equip-
ment that can safely carry the platform's weight. (NB.
weight info).
3. Dismantle the tilt cylinders upper axle in the plat-
form and rest the cylinders on the ground.
4. Run the tilt cylinders to their minimum stroke limit
to remove pressure from the circuit.
5. Dismantle the tilt cylinder's lower axle at the sup-
port frame. Remove the cylinder and take away the
hoses. NB. Oil can leak from the hoses and cylinder.
6. Dismantle the side profiles from the platform.
Take away the grease nipples and the lock screws
in the platform's axles. Screw the special tool (see
diagram) into the axle. Using the sliding weight of the
tool, hammer the axle out of the profile. Follow the
sames procedure for the other side.
Lift away the platform, lower the liftarm to the ground.
7. Unscrew the lift cylinder's upper axle at the lift arm
and lower the cylinders to the ground. Take the lift
cylinder's lower axle away at the support frame and
remove the cylinders completely. Loosen the con-
nected hoses.
8. Unscrew the lift arm's axles at the support frame
and take away the lift arm.
9. Support the support frame from its underside with
a forklift or similar equipment with sufficient loading
capacity. Unscrew all bolts from the mounting brack-
ets.

13. Dismantling

10. Check that the battery is disconnected. Unscrew
the cable from the battery to the tail lift and all the
cables and wires between the hydraulic unit and the
control unit. Lower the support frame and remove it
from the truck chassis.
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