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Hand Crimp Tool For Low Force Micro-Fit 3.0™ Crimp Terminals
HAND CRIMP
TOOL
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: Low Force Micro-Fit 3.0™ Crimp Terminals, 20-30 AWG.
Terminal Series No.
46235
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638192900
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Reel
46235-0001 46235-0002
46235-5001 46235-5002
46235-0003 46235-0004
46235-5003 46235-5004
Customer to cut off terminal from reel: 0.25mm (.010") maximum Cut-off Tab.
BELL MOUTH
INSULATION
CRIMP
Release Date: 12-10-08
Revision Date: 09-22-10
Wire Size
Insulation Diameter
AWG
mm²
mm
20-24 0.50-0.20 1.30-1.85 .051-.073
26-30 0.13-0.05 1.12-1.27 .044-.050
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Order No. 63819-2900
Strip Length
In.
mm
In.
2.54-2.92 .100-.115
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Summary of Contents for molex 63819-2900
- Page 1 TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-2900 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 1.35 .053 1.50 OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Open the tool by squeezing the handles LOCATOR together. At the end of the closing stroke,...
- Page 3 Hand Crimp Tool For Low Force Micro-Fit 3.0™ Crimp Terminals TOOLING 3. While holding the locator button in, load the terminal into the proper PARTIALLY nest opening in the locator based on the wire gauge or terminal type CLOSED markings on the hand tooling. See Figure 3. PARTIALLY 4.
- Page 4 Hand Crimp Tool For Low Force Micro-Fit 3.0™ Crimp Terminals LOCATOR Locator Replacement SQUEEZE See the parts list on the last page of this document HERE MAKE SURE for the proper locator order number. Follow the CENTER OF LOCATOR steps below to replace the locator. IS IN THE SQUEEZE DOWN POSITION...
- Page 5 Hand Crimp Tool For Low Force Micro-Fit 3.0™ Crimp Terminals Maintenance RATCHET RELEASE It is recommended that each operator LEVER of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, LUBRICATION POINTS or soft, lint free cloth.
- Page 6 Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools. This tool is qualified to pull force only. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool For Low Force Micro-Fit 3.0™ Crimp Terminals PARTS LIST Item Number Order Number Description Quantity 63819-2900 Hand Crimp Tool Figure 13 63819-2975 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com UNCONTROLLED COPY...
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