molex 35768 Series Specification Sheet

molex 35768 Series Specification Sheet

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Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles
Modular Crimp Head
Order No. 63819-5270
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
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accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
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accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: .090 (2.3mm²) Slip-On Receptacle Terminal for AVSS 0.3 – 0.5mm² wire.
Terminal Series No.
35768
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6381952HM
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Wire Size and Type Insulation Diameter
Available in Reel only
35768-0110 35768-0120
BELL MOUTH
INSULATION
CRIMP
▲SEE NOTE
Release Date: 12-04-08
Revision Date: 08-11-10
mm² (AVSS)
mm
0.30–0.50
1.40-1.70 .055-.067 5.00-5.60 .197-.236
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63819-5200
Strip Length
In.
mm
In.
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 6

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Summary of Contents for molex 35768 Series

  • Page 1 Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-5270 Order No. 63819-5200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
  • Page 2 Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – OVERLAP compliant).
  • Page 3 Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles CONDUCTOR PUNCH WIRE STOP INSULATION BLADE PUNCH WIRE STOP BLADE LOCATOR WIRE PRE-STRIPPED TERMINAL WIRE TERMINAL LOCATOR Figure 1 INSULATION CONDUCTOR Figure 2 ANVIL Maintenance ANVIL It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1.
  • Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 5 Hand Crimp Tool for .090 (2.3mm²) Slip-On Receptacles Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.
  • Page 6 Locking Pin 63600-0525 Handle Spring 63600-0520 Crimping Spring HANDLE SPRING M4 x 14 LONG BHCS RATCHET RELEASE LEVER Figure 6 CRIMPING SPRING (2) http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381952HM Release Date: 12-04-08 Page 6 of 6 Revision: B Revision Date: 08-11-10...

This manual is also suitable for:

35768-011035768-012063819-520063819-52704a

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