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molex 35465 Series Specification Sheet

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Tool Kit for Bulb Socket Earth Crimp Terminals
Tool Kit
Order No. 63819-5170
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed
into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.
Many different Tool kits can be used with a single Battery Powered Tool.
This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant.
SCOPE
Products: Bulb Socket Earth Terminal for AVS and AVSS 0.50 to 0.85mm² wire.
Used with 35903-0075 Wire Seal.
Terminal
Series No.
35465
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-6381951HM Release Date: 04-03-09
Revision: B
Application Tooling
Specification Sheet
Terminal Order No.
Wire Size and Type
Available in Reel Only mm² (AVS and AVSS)
35465-8000
Customer to cut off terminal from reel: 0.15mm (.006") maximum Cut-off Tab.
STRIP LENGTH
CUT-OFF TAB
TWISTING
Revision Date: 10-06-10
Insulation Diameter
mm
0.50 to 0.85
1.6 – 2.3 .063-.091 4.80 – 5.20 .189 - .205
INSULATION
CRIMP HEIGHT
BEND UP
ROLLING
BEND DOWN
UNCONTROLLED COPY
TYPE 2C
Hand Crimp Tool
Order No. 63819-5100
Strip Length
In.
mm
In.
WIRE
SEAM
WIRE SEAL
Page 1 of 9

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Summary of Contents for molex 35465 Series

  • Page 1 Tool Kit for Bulb Socket Earth Crimp Terminals TYPE 2C Application Tooling Specification Sheet Tool Kit Hand Crimp Tool Order No. 63819-5170 Order No. 63819-5100 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Tool kits are easily installed into the Hand Crimp Tool or the 63816-0300 Power Crimp Head which is installed into the 63816-0200 (110 V) or the 63816-0250 (220 V) Battery Powered Tool.

  • Page 2: Installation

    Pull Force value must exceed the minimum pull force specifications listed. CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die.

  • Page 3: Operation

    Tool Kit for Bulb Socket Earth Crimp Terminals Anvils and Punches Installation JAWS OPEN 1. Insert the Anvils into the bottom slots of the nest. Install the M4 x 10 long BHCS and tighten in place. LOCATOR 2. Insert the Punches into the top slots of the nest. Install the M4 x 18 long BHCS and tighten in place.

  • Page 4: Maintenance

    Tool Kit for Bulb Socket Earth Crimp Terminals 4. Return the locator to its original position. 5. Insert the proper wire over the terminal. Insert the pre-stripped wire, with the seal over the terminal. Gently touch the wire stop with the end of the wire. See Figure 5. 6.

  • Page 5: Warranty

    This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. UNCONTROLLED COPY...
  • Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
  • Page 7 Tool Kit for Bulb Socket Earth Crimp Terminals The chart below shows all applications for this Tool Kit. Tool Kit Tool Tool Power Head Adapter Figure Order No. Order no. Description Order No. Description 63810-0100 Hand Crimp Frame (Short) 63810-0400 Hand Crimp Frame (Long) 63819-5170 63816-0200 Battery Power Tool (110 V) 63816-0300 Power Crimp Head 63816-0250 Battery Power Tool (220 V) 63816-0300 Power Crimp Head...

  • Page 8: Hand Tool Parts List

    Tool Kit for Bulb Socket Earth Crimp Terminals HAND TOOL PARTS LIST Item Number Order Number Description Quantity 63810-0100 Hand Crimp Frame (Short) 63810-0101 Wrench Set (Not included) 63810-0102 Locator Base 63810-0103 Repair Kit (Not included) 63819-5170 Tool Kit with Locator 63819-5175 Locator (only) WITH TOOL KIT...

  • Page 9: Power Head Parts List

    Power Crimp Head 63819-5170 63819-5170 Tool Kit M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS Figure 12 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381951HM Release Date: 04-03-09 Page 9 of 9 Revision: B Revision Date: 10-06-10...

This manual is also suitable for:

63819-510063819-517035465-8000

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