1. Manuals
  2. Brands
  3. Flavor Burst Manuals
  4. Ice Cream Maker
  5. FB 80-26
  6. Operation manual

Flavor Burst FB 80-26 Operation Manual

Soft serve ice cream machine
Hide thumbs Also See for FB 80-26:
Table of Contents

Advertisement

Quick Links

®
Flavor Burst
Soft Serve System
Model FB 80-08
Model FB 80-26
Manufactured by
Flavor Burst Company
499 Commerce Drive
Danville, IN 46122
Phone: (317) 745-2952
Toll Free Number:
(800) 264-3528
Fax: (317) 745-2377

Table of Contents

Introduction..........................................................................................................................1
Safety Precautions..................................................................................................................1
Parts Identification/Function.....................................................................................................3
Daily Opening Procedures.....................................................................................................18
Daily Closing Procedures......................................................................................................22
Replacing the Syrup Flavors...................................................................................................26
Scheduled Maintenance........................................................................................................30
Equipment Setup..................................................................................................................44
Keypad Operations...............................................................................................................58
Troubleshooting Guide..........................................................................................................64
Directory of Cleaning Procedures............................................................................................69
Parts Replacement Schedule..................................................................................................70
Recommended Maintenance Items Replacement Schedule.........................................................71
Alternate Parts and Kits by Freezer Model................................................................................71
Ordering/Service Information..................................................................................................72
Warranty
An installation and warranty form is provided with every FB 80 system, located inside the FB 80 unit
with this manual.
It is important that the operator carefully review the warranty and installation
documents accompanying the unit before using this system. Any questions or concerns regarding the
warranty should be clarified upon delivery or installation. For more information, contact your local
authorized Flavor Burst
©2007 Flavor Burst Company
All Rights Reserved
®
distributor.
Printed in March
Printed in
The United States of America

Advertisement

Table of Contents
loading

Related Manuals for Flavor Burst FB 80-26

Summary of Contents for Flavor Burst FB 80-26

  • Page 1: Table Of Contents

    ® Flavor Burst Soft Serve System Model FB 80-08 Model FB 80-26 Manufactured by Flavor Burst Company 499 Commerce Drive Danville, IN 46122 Phone: (317) 745-2952 Toll Free Number: (800) 264-3528 Fax: (317) 745-2377 Table of Contents Introduction…………………………………...……………………….…………………………..….…….………1 Safety Precautions……………………………..………………….………..……..….………………...…..……1 Parts Identification/Function……...……………………………….……..…..……….……………….….……...3...

  • Page 2: Introduction

    Congratulations on your purchase of an Always follow these safety precautions when ® FB 80 series flavoring system! As a food and operating the Flavor Burst system: beverage provider, your customers are your greatest asset. Your primary concern must be the health and welfare of your customers.
  • Page 3 DO NOT install the unit in an area where a water jet could be used, and do not use a water jet to clean or rinse the system. Failure to follow these instructions may result in serious electrical shock. NOISE LEVEL: Airborne noise emission does not exceed 70 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the...

  • Page 4: Parts Identification/Function

    PARTS IDENTIFICATION/FUNCTIONS General System Overview (See Figure 1) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 430-RE-1 PIGOT SWITCH ASSEMBLY ctivates Injector Assembly. LE 500 EYPAD ASSEMBLY lavor Burst unit command center. IS 3109 EYPAD BRACKET ASSEMBLY ounts the keypad to the freezer. J 324 JECTOR ASSEMBLY jects syrups into soft serve.
  • Page 5 General System Overview Figure 1...
  • Page 6 Cabinet (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION LECTRONICS SYSTEM ouses microprocessor and electronics. olds tray support brackets and panel CAB 135R-A IGHT SIDE PANEL rackets. AB 145 RAY SUPPORT BRACKET upports flavoring trays. astens panel brackets to divider panel, FAS 2024 -32 X 1/4 PAN HEAD ecures sides.
  • Page 7 ITEM PART NO. DESCRIPTION QTY. FUNCTION 1/4" X 1/4" BLKHD (PUSH-TO- Connects Sanitizer Tank tube to the FIX 1033 CONNECT) unit. Transports sanitizer solution from tank TUB 803 TUBING-PER FOOT to pump. Attaches the bottom of the inner and CAB 133 BASE PANEL side panels.
  • Page 8 Injector Assembly and Related Parts (See Figure 3) ITEM PART NO. DESCRIPTION QTY. FUNCTION POUT ADAPTER WITH O-RINGS tache s Injector Asmb. to most Taylor ADPT 101A STANDARD ezers & some Crown Series models. reates tension to secure Adapter to RUB 642 ADAPTER O-RING eezer door.
  • Page 9 ITEM PART NO. DESCRIPTION QTY. FUNCTION Attaches to free zer door bolts to hang MIS 3143-A ECTOR BRACKET PART A Injector Assembly. Allows space between hanging and ROT 535 J. BRACKET S PRING WASHER ase brackets. ecures bracke t assembly to Injector MIS 3143-B ECTOR BRACKET PART B ssembly.
  • Page 10 Syrup Pump and Related Parts (See Figure 4) ITEM PART NO. DESCRIPTION QTY. FUNCTION umps syrup from fla vor bags to flavor SOFT SERVE SYRUP PUMP nes. umps syrup from flavor bags to flavor SYR 307 PERISTALTIC SYRUP PUMP 1 ea. nes.
  • Page 11 Syrup Pump and Related Parts Figure 4...
  • Page 12 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION SAN 748 SANITIZER PUMP ASSEMBLY Supplies sanitizer to flush tube. TUB 807 SANITIZER TUBE REPLACEMENT Transports sanitizer through pump. MIS 3023 DUST CAP Cover to protect end of flavor lines. Creates tension for tighter fit 1 per FAS 2051 ROLLED FLANGE EYELET...
  • Page 13 Sanitizer Pump and Related Parts Figure 5...
  • Page 14 Electronic Parts and Connections (See Figure 6) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 500 KEYPAD ASSEMBLY Flavor Burst unit command center. ELE 430-RE-1 SPIGOT SWITCH ASSEMBLY Activates Injector Assembly. Powers the Injector Assembly to inject INJ 330 INJECTOR MOTOR ASSEMBLY syrup into product.
  • Page 15 Electronic Parts and Connections Figure 6...
  • Page 16 Spare Parts Kit (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION Houses extra spare parts and wear SPR 5800 SPARE PARTS KIT – SOFT SERVE items. Rotates product for even syrup INJ 321 GEAR CARTRIDGE distribution. Provides sealed cavity and prevents RUB 601 9-POS DUCKBILL CHECK VALVE syrup leakage.
  • Page 17 Spare Parts Kit Figure 7...

  • Page 19: Daily Opening Procedures

    3. Remove each part from the sanitizer DAILY OPENING PROCEDURES solution. Place the items on a sanitary tray to air dry. (See Figure 9.) NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
  • Page 20 6. The following do not need to be sanitized on 2. Install the Injector Head onto the Drive aily basis as part of the daily openin Assembly Gear Box and rotate off-cen ter to procedures. However, inspect these areas secure. (See Figure 14.) and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: (See Figure 12.)
  • Page 21 These steps do not necessarily need to be performed as part of the daily opening procedures. The following is a list of areas to ® check on the Flavor Burst system during opening procedures. These areas should be checked and adjusted if necessary.

  • Page 23: Daily Closing Procedures

    2. Rotate the 9-Tube Assembly coupler until it DAILY CLOSING PROCEDURES unlocks and is able to slide out of the Injector Head syrup line opening. (See NOTE: YOUR HANDS SHOULD BE CLEANED Figure 22.) AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES. NOTE: THE FOLLOWING PROCEDURES REQUIRE APPROVED, SERVICEABLE AND SANITIZED TOOLS AND BRUSHES.
  • Page 24 5. Lift the Suspension Bracket with the Inj ector 3. Rotate the Injector Head to unlock it from Assembly from the freezer door kno b. (See the Gear Box. (See Figure 28.) Figure 25.) Figure 28 Figure 25 Remove the Gea r Cartridg e from the G ar Box.
  • Page 25 3. Brush and clean all exposed surfaces of the NOTE: DO NOT OPEN OR DISASSEMBLE Gear Cartridge with detergent water, then E DRIVE ASSEMBLY GEAR BOX. rinse thoroughly. (See Figure 31.) Place the Gear Box, Suspension Bracket, Gear Cartridge, and Injector Head in approved sanitizer solution and soak for at least 1 minute.
  • Page 26 9. Replace the cap and hang the Assembly on 11. The following do not need to be sanitized o the Accessory Hanging Bracket. (See a daily basis. However, inspect thes e areas Figure 37.) and if necessary, clean according to instructions in the SCHEDULED MAINTENANCE section: (See Figure 39.)

  • Page 27: Replacing The Syrup Flavors

    3. Pull the tray forward and remove the syrup REPLACING THE SYRUP FLAVORS bag. Discard the syrup bag if it is empty or expired. If the bag has usable syrup, store NOTE: BE SURE TO P ACE A CONTAINER the syrup as directed on the label .
  • Page 28 6. Lifting up with the bag fitment, press the 9. Make sure the syrup bag is settled neatly center pin of the bag fitment valve and into the tray, and then install the loaded tray gently press on the bag to release any into the cabinet.
  • Page 29 12. Attach the Syrup Bag Adapter to the bag 16. Once syrup flows consistently from the fitment. (See Figure 49.) Injector Head, press OFF to complete the procedure. NOTE: THE PUMP FLUSH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 5 MINUT NOTE: YOU MAY WANT TO PROCEED WITH STEP 17 AS TIME ALLOWS DURING THE...

  • Page 31: Scheduled Maintenance

    2. Rotate the 9-Tube Assembly coupler until it SCHEDULED MAINTENANCE unlocks and remove it from the Injector Head syrup line opening. (See Figure 53.) The following procedures are performed less frequently than daily or as needed. NOTE: YOUR HANDS SHOULD BE CLEANED AND SANITIZED BEFORE YOU PERFORM THE FOLLOWING PROCEDURES.
  • Page 32 5. Plac e the end of the 9-Tube Assemb ly into CIP - Phase 2: Syrup System Cleaning a container t o catch the expelled syrup and sanitizer solution during the Clean-In-Place TE: THE FOLLOWING CLEAN-IN-PLACE procedure. (See Figure 56.) PROCEDURE (STEPS -22) SHOULD BE COMPLETED CONSECUTIVELY, BEGIN NING...
  • Page 33 10. Brush and clean the Syrup Bag Adapter 13. Brush and clean the outer surfaces of th thoroughly with detergent water. Then rinse syrup bag fitment and the Connector with thoroughly with clean water. (See detergent water, and a single service towel. Figure 61.) Then rinse and dry the parts using clean water and single service towels.
  • Page 34 16. Connect the Pump Flush Adapter assem 20. Once the Pump Flush process has to the Syrup Bag Connector. (See completed, disconnect the Pump Flush Figure 67.) Adapter from the Syrup Bag Connector. (See Figure 68.) Figure 67 Figure 68 7.
  • Page 35 CIP - Phase 3: Reassembly 26. Install the Duckbill Check Valve into Syrup Line Manifold and the Syrup Line Connect each Syrup Bag Adapter to the Manifold into the Coupler Body. (See syrup bag fitments. (See Figure 70.) Figure 73.) Figure 70 Figure 73 Reconnect each syrup line and bag of syrup...
  • Page 36 29. Push the Coupler Nut into the Coupler Body Priming the Syrup System and rotate the Coupler Body until motion stops to secure. (See Figure 76.) Prim ing the syrups is necessary when first talling the flavo rs, after the Clean-In-Place procedure, when an individual flavor or multiple flavors remain idle for more than 72 hours, and when changing flavors.
  • Page 37 5. When no additional syrup lines remain, 3. Fill the Sanitizer Tank with approved press the ROTOR FLUSH key to clean th sanitizer solution (See Figure 81.) Injector Head to complete the proce dure. (See Figure 79.) Figure 81 TE: USE THE REMAINING SANITIZER Figure 79 LUTION FOR MANUAL SANITIZING IN TE: PRESSING AND HOLDING THE...
  • Page 38 Cleaning the Spout Adapter 4. Clean the two o-rings, the white gaske t and the Spout Adapter with a small brush Spout Adapter does not require daily detergent water, and rinse thoroughly. (See aning under normal operating conditions. Figure 85.) Since the fitting is very tight, install the Adapter with the freezer door removed.
  • Page 39 7. Lube the black o-rings and install them with 2. Remove the worn o-rings from the Injector the white gasket in their respective positions Head. A small tool may be needed to on the Spout Adapter. (See Figure 88. remove the o-ring in the syrup line opening. (See Figure 9 Figure 88 Figure 90...
  • Page 40 5. Remove the o-rings and Injector Head and Miscellaneous Cleaning Procedures place them on a sanitary tray to dry. (See Figure 93.) following parts of the FB 80 do not require ly cleaning. Inspec t these areas periodically and clean if necessary a cording to instruction Mix appro ved detergent with warm water...
  • Page 41 Inside of the Cabinet Keypad Mounting Bracket Figure 97 Figure 98 1. Loosen the Mounting Bracket hand screw 1. If necessary, dis connect t he Syrup Bag and remove the main plate. Connectors from the bags and remove the syrup trays for better access. .
  • Page 42 Injector Assembly Suspension Bracket Accessory Hanging Bracke t and 9-Tube ssembly Casing Figure 99 Figure 100 1. Remove the Bracket from the Injector Assembly and disassemble it. Using warm detergent water and a single service towel, clean the Bracket and the .
  • Page 43 Spigot Switch and Switch Bracket 9-Tube Assembly Syrup Lines ELECTRICAL HAZARD: DO NOT IMMERS E OR USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE SPI GOT SWITCH ASSEMBLY. FAILURE TO COMPLY MAY RESULT IN SERIOUS ELECTRI CAL SHOCK. Figure 102 .
  • Page 44 4. Repeat Steps 15-18 of the Cle an-In-Place Procedure without sanitizer solution in the ® If you will not be using your Flavor Burst tank until the syrup lines are empty of system during the off-season or other exte nded sanitizer solution.

  • Page 45: Equipment Setup

    1. Ensure that the Spout Adapter has been EQUIPMENT SETUP sanitized according to instructions in the SCHEDULED MAINTENANCE section NOTE: YOUR HANDS SHOULD BE CLEANED Then lube and install the white gasket and AND SANITIZED BEFORE YOU PERFORM both o-rin gs in their proper places inside THE FOLLOWING PROCEDURES.
  • Page 46 AT FREEZER OR SIMILAR MODELS. (S ure 111.) Figure 109 ® To activate the Flavor Burst system, a switch must be installed on the freezer draw-handle. very FB 80 system ships with a standard Spigot Switch Assembly common to most freezers with flat handle bars.
  • Page 47 2. Determine the approximate area and side of 5. Fully insert the Keypad stereo plug into th the freezer to attach the Bracket that will Spigot Switch jack and ensure that the best suit your needs. Typically this is the connection is fully engaged.
  • Page 48 Connecting the Unit Syrup Line 4. Slide the coupler casing over the connection and screw each coupler nut into each en d of syrup lines attached at the lower back of the casing. Tighten the coupler nuts to cabinet connect the eight bags of syrup to secure the con nection.
  • Page 49 3. Insert the other end of the sanitizer tube into Sanitizing the Injector System the fitting on the Sanitizer Tank. (See Figure 122.) If th e Injector Assembly is already assemble disa ssemble it according to instructions in the AILY CLOSING PROCEDURES. Prepare approved sanitizer solution according to manufacturer’s instructions.
  • Page 50 5. Place the 9-Tube Assembly and Manifold 2. Install the Injector Head onto the Drive cap on a sanitary tray to dry. (See Assembly Gear Box and rotate off-center to Figure 128.) secure. (See Figure 130.) Figure 128 Figure 130 3.
  • Page 51 Installing the Injector System and 2. Assemble the Suspension Bracket and spension Bracket install it onto the Gear Box on the side closest to the operator. Ensu re all parts are he Suspension Bracket helps stabilize the assembled in the proper position. (See Injector Assembly on the freezer.
  • Page 52 3. Hang the Suspension Bracket on the lower 6. Tighten the thumb nut and thumb screw door post and insta ll the Injector Assembly secure the Suspension Bracket. on the preferred side of the freezer. Install the Injector Head locking ring fully over th TE: THE SUSPENSION BRACKET Spout Adapter so that the locking colla OULD BE POS...
  • Page 53 3. Thoroughly clean, rinse and dry the area 6. Place the 9-Tube Assembly, the Keypad where the Casing will be mounted using Cable, and the Rotor Cable inside detergent water, clean water, and single Casing. (See Figure 142.) service towels. (See Figure 139.) Figure Figure 139 7.
  • Page 54 3. Clean, rinse and dry thoroughly the area o 6. The 9-Tube Assembly slides into the which the Bracket will be mounted using smaller slot on the Bracket so that the detergent water, clean water, and single coupler casing is above the bracket and the service towels.
  • Page 55 Electrical Connections and Power Up 3. Connect the power cord to the port on Electronics Board. (See Figure 151.) electrical connections for the FB 80 are ated on the Electronics Board at the u pper ack of the unit. Once the connections have been made and the unit is turned on, the FB 80 can remain on during normal operations from day to day.
  • Page 56 Clean-In-Place (CIP) Procedure 3. Select the syrup flavor you wish to use, the place the bag on the table with the fitmen Perform the Clean-In-Place procedure as up and remove the dust cap. (See instructed in the SCHEDULED MAINTENANCE Figure 155.) section.
  • Page 57 7. Holding the fitment in place, raise the open 10. Using a spray bottle of approved sanitizer end of the tray and flip the tray right side up. solution, spray the syrup bag fitment and As the tray is set back down, allow the the Syrup Bag Connector.
  • Page 58 14. Place a container under the Injector Head to catch sanitizer solution and/or fresh product to be dispensed and press PUMP FLUSH to prime the syrup line. (See Figure 164.) Figure 164 15. Once syrup flows consistently from the Injector Head, press OFF. NOTE: THE PUMP FL USH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 5...

  • Page 59: Keypad Operations

    MANUAL PRIME PUMP, serving using the multi-flavoring. See PUMP FLUSH and ACCESS COUNT ® ‘Dispensing Flavor Burst Product’ for READOUT. Once the product is done being instructions on adjusting those levels. drawn or once the function for selected pump/syrup line has finished, the key automatically becomes deselected.
  • Page 60 Keypad. This allows t he operator to determine approximately how ma ny servings ® have been produced with the Flavor Burst system. The count is a total count, not a daily count. To d etermine daily count, su btract the previous day’s ready from the current reading.
  • Page 61 ® 4. Touch the #3 key and record as your third Dispensing Flavor Burst roduct number from the right. (See Figure 170. ) More than one flavor can be selected for a multi-flavored product. Simply select all the flavors desired in the single serving and dr the product as usual.
  • Page 62 (See Figure 178.) Figure 175 Adjusting the Flavor Level ® To produce the best Flavor Burst serving, the flavor output must be adjusted to the proper ® level. Each Flavor Burst flavor is formulated to...
  • Page 63 6. TOO LIGHT: If the serving appears to have 3. Touch and release the MANUAL PRIME stripes that are narrow and light pastel in PUMP key on the Keypad to store color, increase the syrup flow by: changes in memory and return to normal (Method A ) touching the INCREASE key, or operating mod (Method B ) decreasing the flow of soft-...

  • Page 70: Directory Of Cleaning Procedures

    DIRECTORY OF CLEANING PROCEDURES The various cleaning and sanitizing cedu for the FB 80 are arranged in this manual according to when and ho w of n th e pr ced s ne ed to done. Use the follow ing dir ectory as a quick reference to all the clea ning proc...

  • Page 71: Parts Replacement Schedule

    Spare Parts Kit for easy access. Every 3 Part No. Part Description Every 6 months Annually months ® FLAVOR BURST COMPONENTS Standard Spout Adapter with O-Rings Inspect and replace if AD T P 101A Minimum necessary...

  • Page 72: Recommended Maintenance Items Replacement Schedule

    COMPA ALTERNATE PARTS AND KITS BY FREEZER MODEL Flavor Burst Company offers many equipment options and accessories through your local distributor that may be helpful for your operational or installation requirements. This includes adapter kits, adapters, brackets, and switches for various freezer models and manufacturers. Please contact your local distributor or visit us online at www.flavorburst.comT at your convenience for additional...

  • Page 73: Ordering/Service Information

    2. Serial Number ____________________________________ 3. Voltage _________________________________________ 4. Maximum Fuse Siz e __________________________ Amps 5. Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Fb 80-08

Table of Contents