AUMA PROFOX PF-Q80 Operation Instructions Manual
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AUMA PROFOX PF-Q80 Operation Instructions Manual

Part-turn actuators
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Part-turn actuators
PROFOX
PF-Q80
PF-Q600
Control
Parallel
Profibus DP
Modbus RTU
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA PROFOX PF-Q80

  • Page 1 Part-turn actuators PROFOX PF-Q80 PF-Q600 Control Parallel Profibus DP Modbus RTU Operation instructions Assembly and commissioning...

  • Page 2: Table Of Contents

    PF-Q80 PF-Q600 Table of contents Modbus RTU Read operation instructions first. Observe safety instructions. These operation instructions are part of the product. Store operation instructions during product life. Pass on instructions to any subsequent user or owner of the product. Target group: This document contains information for assembly, commissioning and maintenance staff.
  • Page 3 Operation..........................8.1. Manual operation 8.2. Motor operation 8.2.1. Actuator operation via push buttons 8.2.2. Actuator operation via AUMA Assistant App 8.2.3. Actuator operation from Remote FOX-EYE indication light and status indication..............Corrective actions........................10.1. Faults during commissioning 10.2. Fault indications Servicing and maintenance....................

  • Page 4: Safety Instructions

    Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA part-turn actuators are designed for the operation of industrial valves, e.g. butterfly valves and ball valves. Other applications require explicit (written) confirmation by the manufacturer.

  • Page 5: Warnings And Notes

    PF-Q80 PF-Q600 Modbus RTU Safety instructions Service lifts according to EN 81-1/A1 Escalators Continuous duty Buried service Continuous underwater use (observe enclosure protection) Potentially explosive atmospheres Radiation exposed areas in nuclear power plants Radiation exposed areas in nuclear power plants No liability can be assumed for inappropriate or unintended use.

  • Page 6: Short Description

    App and software Using the AUMA CDT software for Windows-based computers (notebooks or tablets) and the AUMA Assistant App, actuator data can be uploaded and read, settings can be modified and stored. The connection between computer and AUMA actuator is established wireless via Bluetooth interface. With the AUMA Cloud, we provide an interactive platform to collect and assess e.g.
  • Page 7 AUMA actuators at moderate cost. AUMA Cloud The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.

  • Page 8: Name Plate

    PF-Q80 PF-Q600 Name plate Modbus RTU Name plate Figure 4: Name plate arrangement Figure 5: PROFOX name plate (example) Product name Type designation Order number Actuator serial number Torque range in direction OPEN/CLOSE Control Operating time range in [s] for a part-turn movement of 90° Current type, mains voltage, mains frequency Type of duty [10]...
  • Page 9 Positions 3+4: Year of manufacture = 2020 NS12345 Internal number for unambiguous product identification When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.

  • Page 10: Transport And Storage

    PF-Q80 PF-Q600 Transport and storage Modbus RTU Transport and storage 4.1. Transport For transport to place of installation, use sturdy packaging. Suspended load! Death or serious injury. Do NOT stand below suspended load. Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.

  • Page 11: Assembly

    PF-Q80 PF-Q600 Modbus RTU Assembly Assembly 5.1. Mounting position The product described in this document can be operated without restriction in any mounting position. 5.2. Fit ball handle to handwheel To avoid damage during transport, the ball handle is fitted at the rear of the handwheel.

  • Page 12: Mount Actuator (With Coupling)

    PF-Q80 PF-Q600 Assembly Modbus RTU 5.3.2. Mount actuator (with coupling) Unbored couplings or couplings with pilot bore must be machined to match the valve shaft prior to mounting the actuator to the valve (e.g. with bore and keyway, two-flat or square bore). Assemble valve and actuator in the same end position.
  • Page 13 Coupling Valve shaft Grub screw Clamping washer and screw with curved spring lock washer Figure 9: Mounting positions for coupling Table 3: Mounting position of the coupling within fitting dimensions according to AUMA definition Dimensions Q150 Q300 Q600 [mm] EN ISO 5211 X max.
  • Page 14 PF-Q80 PF-Q600 Assembly Modbus RTU Fit actuator. If required, slightly turn actuator until splines of coupling engage. Figure 10: Mounting the actuator onto valve Ensure complete contact of flanges. Information If flange bores do not match thread: 7.1 Slightly rotate handwheel until bores line up. 7.2 If required, shift actuator by one tooth on the coupling.

  • Page 15: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks. For IT network, a suitable, Permissible networks approved insulation monitor measuring the pulse code is required.
  • Page 16 PF-Q80 PF-Q600 Electrical connection Modbus RTU We recommend using connecting cables and connecting terminals according Connecting cables, to rated current (I ) (refer to motor or electrical data sheet). cable glands, reducers, blanking plugs For device insulation, appropriate (voltage-proof) cables must be used. Specify cables for the highest occurring rated voltage.

  • Page 17: Open Terminal Compartment

    PF-Q80 PF-Q600 Modbus RTU Electrical connection 6.2. Open terminal compartment Figure 11: Open terminal compartment Cover Screws Cable entry Blanking plug Cable gland (not included in scope of delivery) Electric shock due to presence of hazardous voltage! Death or serious injury. Disconnect device from the mains before opening.
  • Page 18 PF-Q80 PF-Q600 Electrical connection Modbus RTU Figure 13: Cable arrangement Cable arrangement for one mains cable and one fieldbus cable Cable arrangement for one mains cable and two additional cables For better accessibility, we recommend heeding the following order. If a signal cable is connected in addition to the fieldbus cable: Insert signal cable into cable gland on the right and push upward until the cable is visible.
  • Page 19 PF-Q80 PF-Q600 Modbus RTU Electrical connection Connect signal cables in push-in technology according to order-related wiring diagram. Information: Only required if a signal cable is to be connected in addition to the fieldbus cable. Damage to push-in terminals by jamming of wire end sleeves with the housing! Replacement of the complete component is required.

  • Page 20: Fieldbus Cables: Connect

    PF-Q80 PF-Q600 Electrical connection Modbus RTU PE connection In case of a fault, electric shock due to presence of hazardous voltage if the PE conductor is NOT connected! Risk of death or serious injury! Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables.
  • Page 21 PF-Q80 PF-Q600 Modbus RTU Electrical connection Observe characteristics of topology used. Figure 16: Structure for line topology □ further fieldbus devices will follow ■ last fieldbus device, termination must be activ- ated ↑ from the previous device ↓ to the next device In case of a fault, electric shock due to presence of hazardous voltage if the PE conductor is NOT connected! Risk of death or serious injury!

  • Page 22: Close Terminal Compartment

    Bus termination If the actuator is the last fieldbus participant within the fieldbus segment: Activate parameter or function Bus termination channel 1 M2239 via AUMA Assistant App or AUMA CDT software. Information: As soon as the bus termination is active, the connection to the next fieldbus device is automatically interrupted to avoid multiple terminations.

  • Page 23: External Earth Connection

    PF-Q80 PF-Q600 Modbus RTU Electrical connection Clean sealing faces of cover [1] and housing. Check whether O-ring [3] is mounted in the provided groove. Fit cover [1] and fasten screws [2] evenly crosswise at 24 Nm (M8). 6.6. External earth connection Standard version: Without earth connection, with plastic plate and screw only.

  • Page 24: Commissioning

    Various paramet- — Fieldbus Fieldbus address page 34, Fieldbus Many further parameters can be configured using the AUMA Assistant App or AUMA CDT. 7.1. End stops in part-turn actuator The following description applies for clockwise closing standard version. Separate instructions are available for counterclockwise special version.

  • Page 25: Set End Stop Closed

    PF-Q80 PF-Q600 Modbus RTU Commissioning The internal end stops limit the swing angle. They protect the valve in case of limit switching failure during motor operation and serve the purpose as limitation for manual operation via handwheel. They may not be used for torque tripping in end positions during standard operation.

  • Page 26: Set End Stop Open

    Having completed this procedure, the end position detection OPEN can be set immediately. 7.2. End position setting (via push buttons) In case of torque seating: Check factory torque setting! The end positions may also be set using the AUMA Assistant App or the AUMA CDT software.

  • Page 27: Set End Position Closed

    PF-Q80 PF-Q600 Modbus RTU Commissioning Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Interrupt operation in time prior to reaching the end stop. Heed overrun when selecting actuator seating via positions. 7.2.1. Set end position CLOSED Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury.

  • Page 28: Set End Position Open

    PF-Q80 PF-Q600 Commissioning Modbus RTU While LED is flashing in blue, hold down push button for at least two seconds until the LED is illuminated in red. The end position CLOSED setting has been successfully completed. 7.2.2. Set end position OPEN Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury.

  • Page 29: Position Indicator Setting

    PF-Q80 PF-Q600 Modbus RTU Commissioning Once the desired end position OPEN has been reached, release the push button The LED continues flashing in blue for approx. 10 seconds. This time span al- lows for end position setting. While LED is flashing in blue, hold down push button for at least two seconds until the LED is illuminated in green.

  • Page 30: Position Indication For 120

    PF-Q80 PF-Q600 Commissioning Modbus RTU 7.3.1. Position indication for 90° Figure 21: Position indicator Remove screw plug [1]. Operate actuator to end position CLOSED. Turn inner shaft [2] using a suitable screwdriver until the display windows of position indicator [3] are red. Operate actuator to end position OPEN.

  • Page 31: Position Indication For 45° 360

    PF-Q80 PF-Q600 Modbus RTU Commissioning 7.3.3. Position indication for 45° 360° After successful setting, the black line of the position indicator should move across range indicated by the red and green labels. Operate actuator to end position CLOSED. Wide swing angle range Depending on the position of the first label, the second label will be on the back of the position indicator.

  • Page 32: Configuration Of Further Parameters

    7.4. Configuration of further parameters Either the AUMA Assistant App or AUMA CDT software is required to use the complete range of configuration options. The user level defines which parameters are displayed or can be changed. For further information relating to user levels and passwords, please refer to...
  • Page 33 PF-Q80 PF-Q600 Modbus RTU Commissioning The applicable scaling limits are identical for the fieldbus. A respective field within the process representation is available. Table 15: Example values for Q80 size setting Speed in % of the maximum motor speed Operating time Output drive 40 s 80 s...

  • Page 34: Fieldbus

    For information on the feedback signals via fieldbus and the configuration of the Fieldbus address parameters via fieldbus interface, refer to Manual (Device integration fieldbus) Modbus RTU. Setting of baud rate, parity and Modbus address is made via parameters (AUMA Information CDT software or AUMA Assistant App).

  • Page 35: Operation

    PF-Q80 PF-Q600 Modbus RTU Operation Operation 8.1. Manual operation The following description applies for clockwise closing standard version. Separate instructions are available for counterclockwise special version. The handwheel allows actuator operation even in case of power failure. Handwheel operation is only provided for occasional manual valve operation. The handwheel does not rotate during motor operation.

  • Page 36: Actuator Operation Via Auma Assistant App

    8.2.2. Actuator operation via AUMA Assistant App Alternatively, actuator operation is possible using the “AUMA Assistant” smartphone Functions App. The following table shows an overview of the menus of the AUMA Assistant App and the AUMA CDT software. Menu Description...

  • Page 37: Actuator Operation From Remote

    We recommend changing the password during initial commissioning. 8.2.3. Actuator operation from Remote Operation mode Remote For remote control, actuator operation mode must be set to Remote. The operation mode can be activated via AUMA Assistant App or AUMA CDT software: AUMA Assistant App Configuration Operation mode...
  • Page 38 PF-Q80 PF-Q600 Operation Modbus RTU Set operation mode to Remote. Now, the actuator can be remote-controlled via fieldbus. As standard, the actuator is supplied with fieldbus and binary signals. A binary input Change-over between is used to define which source is active, this means whether the actuator is controlled fieldbus control and via fieldbus or via I/O signals.

  • Page 39: Fox-Eye Indication Light And Status Indication

    Device configuration M0053 Indication M2269 Internal control unit M2684 Configuration FOX-EYE M2685 The following profiles can be selected by means of the AUMA Assistant App or AUMA CDT: Default value: CUSTOMER Setting values: CUSTOMER, AUMA, NAMUR, FLEXIBLE The “Flexible” profile allows setting of colours and states of the signals as required.
  • Page 40 PF-Q80 PF-Q600 FOX-EYE indication light and status indication Modbus RTU Table 21: AUMA profile Colour/state Signal Description Illuminated in white Ready for opera- The actuator: tion (REMOTE) is in operation mode REMOTE. is ready for operation. is not in any end position.
  • Page 41 PF-Q80 PF-Q600 Modbus RTU FOX-EYE indication light and status indication Signal Default value Options Operation in direc- blinking in green blinking in orange tion OPEN blinking in red blinking in magenta Fault flashing in red illuminated in red (fast) Warning blinking in red blinking in red (double flash)

  • Page 42: Corrective Actions

    Warnings have no influence on the electrical actuator operation. They only serve for information purposes. The FOX-EYE remains white. Collective signals include further indications. The FOX-EYE remains white. Faults and warnings may exclusively be read via AUMA Assistant App or AUMA CDT software. Table 26:...
  • Page 43 Check movement at actuator. the set reaction time. Internal error Collective signal 14: Use AUMA Assistant App or AUMA CDT to visualise the individual signals by means of the Diagnostics Internal error has occurred. menu. Different causes can be the reason: Memory over- If a memory overflow occurs, reboot the actuator.

  • Page 44: Servicing And Maintenance

    If original AUMA screw plugs are used, original AUMA seals must also be used. They are included with the AUMA seal kit S1.The seal kit can be ordered with AUMA. Lubrication Within the device lifetime, no additional lubrication of the gear housing is required during operation.
  • Page 45 Number of starts The number of starts in indicated in starts/h. The exact sum of this key figure is made in the actuator and can be read via AUMA Assistant App or the AUMA CDT software in “Operational info”. AUMA recommendation...

  • Page 46: Disposal And Recycling

    PF-Q80 PF-Q600 Disposal and recycling Modbus RTU Disposal and recycling Our devices have a long lifetime. However, they have to be replaced at one point in time. The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.: Electronic scrap Various metals Plastic materials...

  • Page 47: Technical Data

    The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 13.1. Technical data Part-turn actuators with integral controls for open-close and modulating duty...
  • Page 48 Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android and iOS devices) Electrical connection Cable entry: 3 x M20x1.5 threads for cable glands. Inside rail with spring clamp terminals for wire connection.
  • Page 49 PF-Q80 PF-Q600 Modbus RTU Technical data Commands and signals of the Modbus RTU interface Process representation output OPEN, STOP, CLOSE, position setpoint, RESET, EMERGENCY operation command (command signals) Process representation input End positions OPEN, CLOSED (feedback signals) Actual position value Selector in position LOCAL/REMOTE/OFF Torque switches OPEN, CLOSE Limit switches OPEN, CLOSE...
  • Page 50 The generated fault and warning signals are saved within the event log. These signals can be configured as requested. An overview in the AUMA Assistant App or the CDT software shows all available fault/warning signals with option to enter the details.
  • Page 51 Standard IP67 with IEC 60529 Option: According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Continuous immersion in water: maximal 96 hours Up to 10 operations during immersion Modulating duty is not possible during immersion...

  • Page 52: Spare Parts

    PF-Q80 PF-Q600 Spare parts Modbus RTU Spare parts 14.1. Part-turn actuators PF-Q80 PF-Q600...
  • Page 53 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Only the designated spare parts with reference numbers or spare parts sets for replacement are available for the customer.

  • Page 54: Index

    Handwheel Ambient temperature Indication lights App functions Input signals Potential Applications Inspection certificate Assembly Assistant App LEDs (indication lights) AUMA Assistant App 7, 9 Lubrication AUMA Cloud Mains cable Blanking plug Mains connection Bluetooth Mains frequency 8, 15 Mains voltage...
  • Page 55 PF-Q80 PF-Q600 Modbus RTU Index Safety instructions Safety instructions/warnings Safety measures Safety standards Screw plugs Serial number 8, 9 Service Service conditions Setting/programming the Modbus RTU interface Short description Signal cable Size Spare parts Speed Speeds Standards Status signals Potential Storage Supply networks Support...
  • Page 56 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.249/003/en/2.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

This manual is also suitable for:

Profox pf-q150Profox pf-q300Profox pf-q600Profox pf-q150xProfox pf-q300xPf-q80 ... Show all

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