AUMA Profibus PBD 100 Operation Manual
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AUMA Profibus PBD 100 Operation Manual

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Operation manual
Bus System Profibus PBD 100
AUMA Industry & Marine GmbH
Eichendorffstrasse 42–48
D-78054 Villingen-Schwenningen
24.11.2015
Phone +49 7720 8540-0
Fax
+49 7720 8540-50
info.industry-marine@auma.com
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  • Page 1 Operation manual Bus System Profibus PBD 100 Phone +49 7720 8540-0 AUMA Industry & Marine GmbH +49 7720 8540-50 Eichendorffstrasse 42–48 info.industry-marine@auma.com D-78054 Villingen-Schwenningen 1/36 24.11.2015...

  • Page 2: Table Of Contents

    Operation manual Profibus PBD 100 TABLE OF CONTENTS Page SAFETY INSTRUCTIONS Range of application Short description Commissioning Maintenance Warnings and notes TRANSPORT AND STORAGE GENERAL INFORMATION ABOUT PROFIBUS-DP Basic characteristics Basic function of PROFIBUS-DP Transfer mode Bus access Communication Functionality...

  • Page 3: Safety Instructions

    AUMA Industry & Marine actuators have a modular design. Motor and gearing are mounted in a common housing. The actuators are driven by an electric motor and controlled with the electronic controls PROFIBUS PBD 100. The electronic controls are included in the scope of delivery.

  • Page 4: General Information About Profibus-Dp

    ‘active stations’ in the PROFIBUS protocol. Slave devices such as PROFIBUS PBD 100 actuators are peripheral devices. Typical slave devices are input/output devices, valves, actuators and measuring sensors. They do not have bus access, i.e. they may only acknowledge received messages or, at the request of a master, transmit messages to that master.

  • Page 5: Station Types

    DP-Master class 2 (DPM2), e.g. programming / configuration devices.  DP-Master class 1 (DPM1), e.g. central controllers such as PLC, PC, ...  DP slave, e.g. PROFIBUS PBD 100 devices. Devices with binary or analogue inputs/outputs, actuators, valves. Technical data Communication protocol...

  • Page 6: Electrical Commissioning

    General: Power supply of PBD 100 must be the same like the actuator power supply. Installation regulations for PROFIBUS-DP must be observed for the wiring. (for literature references refer to appendix B) Electrical connection of the Profibus PBD 100 board  Terminals for power supply on board (see separate wiring diagram) ...
  • Page 7 Redundant bus connection PROFIBUS PBD 100 devices can be connected with a second (redundant) PROFIBUS cable. If the bus on channel 1 fails, e. g. through cable break, the slave automatically switches to channel 2. Connect redundant bus cable to channel 2 (optional 2. plug connector ) according to connection diagram (same as channel 1, figure B).

  • Page 8: Commissioning With Controls

    The parameterization is partly determined in the PROFIBUS standard, e.g. a bit for switching bus monitoring on and off (watchdog). The PROFIBUS PBD 100 control can additionally receive up to 100 bytes of ‘user parameters’, in which specific parameters can be set. The module specific parameters are divided into 50 parameters with 2 bytes each per parameter.

  • Page 9: Description Of User Parameters

    Operation manual Profibus PBD 100 Description of user parameters Parameter 1 “position transmitter” Default value (standard setting): 1 0: The actuator does not have a position transmitter. 1: The actuator is equipped with a potentiometer without RWG. 2: The actuator is equipped with an ESR 0-20 mA. For this position transmitter, the monitoring of signal interruption is not active.

  • Page 10: Operation Manual Profibus Pbd

    Operation manual Profibus PBD 100 Time of initiation for the safety operation in 0.1 s. Indicates the down time of initiation of the net data transmission after which a safety operation will be started. If transmission is restored during this time no safety operation will be performed.
  • Page 11 Operation manual Profibus PBD 100 The actuator will only run if the deviation between the nominal position and the actual position is at least equal to this value. Corresponds to the outer dead zone. This parameter must be higher than the value in parameter 12 (overrun in direction OPEN) and parameter 13 (overrun in direction CLOSE).
  • Page 12 Operation manual Profibus PBD 100 highest value: 200 (Value for sensor with 0-20 mA or 4-20 mA output) Current at which the measuring range of input analogue 2 (option) ends. This value must be higher than the value in parameter 20 (start analogue 2 in 0.1 mA).
  • Page 13 Operation manual Profibus PBD 100 Start of stepping distance in direction OPEN. Indication of position in per mil This value must be smaller than the value in parameter 30 (stepping end OPEN in per mil). Otherwise the parameter set will be rejected. This parameter is only effective if parameter 26 (stepping direction OPEN active) is not 0.

  • Page 14: Process Representation Input

    Important: The Profibus PBD 100 Interface PCB is a development of the Werner Riester GmbH & Co. KG. Not all functions are supported in connection with AUMA Industry & Marine actuators. In the following it is described which data bits will be used.

  • Page 15: Process Signification Input

    Operation manual Profibus PBD 100 Process signification input Designation Value Description Byte 1: Logic run Is OPEN Limit 1 Limit switch in OPEN direction operated. Important signals from seating in end the actuator concerning position OPEN otherwise errors, warnings, Is CLOSED Limit switch in CLOSE direction operated.
  • Page 16 Operation manual Profibus PBD 100 LSC (WSR) Limit switch CLOSE right not active. Torque switch OPEN left operated (storing). DÖL Torque switch OPEN left not operated. Byte 3: Position transmitter high byte Position of actuator Condition Value Parameter 2 (data code from position transmitter) = 0...
  • Page 17 Operation manual Profibus PBD 100 otherwise Potentiometer fault: for end position CLOSED highest value is signali-sed, for end position OPEN lowest value. otherwise Hardware fault: If this bit is set the PROFIBUS board must be checked. otherwise No reference operation: The values of the position transmitter cannot be used as long as the reference operation (end position OPEN, end position CLOSED) has not been performed.
  • Page 18 Operation manual Profibus PBD 100 Byte 8: Options Value Description Digital inputs and Digital input no. 1 = 1 (switch closed) (optional) signal interruption at analogue inputs Digital input no. 1 = 0 (switch open) (optional) Digital input no. 2 = 1 (switch closed) (optional) Digital input no.

  • Page 19: Process Representation Output

    Operation manual Profibus PBD 100 Process representation output Via the process representation output, the master (control) can control the slave (actuator). Byte 1: Command Byte 2 Byte 3 Byte 4 Set point position Set point position Speed high byte low byte...

  • Page 20: Description Of Actuator Functions

    Operation manual Profibus PBD 100 Byte 5 to 8: reserved for extensions, must be set to 0. Description of actuator functions Operation commands for OPEN / CLOSE operation Operation commands are determined by operation command bits and the nominal value (set point) of the DP process representation input.

  • Page 21: Stepping Mode

    Operation manual Profibus PBD 100 Figure D: Modulating duty: Nominal operation after 50 % Position of actuator OPEN 100 % 51 % 51,5 % Max. Nominal 50 % error Nominal value value reached =1 % 49,5 % 49 % Motor is switched off...

  • Page 22: 10 Safety Function

    Operation manual Profibus PBD 100 10 Safety function The safety function permits the start of emergency operations in case of special events, e.g. when communication between the actuator and the master is interrupted. This function is set with the parameters 6 to 10. The safety function can only be set off when the watchdog function is activated in the master.
  • Page 23 Operation manual Profibus PBD 100 LED ‘Data Ex’ (V8) When LED is illuminated, the PROFIBUS-DP board has entered ‘Data Ex-change’ state. Only in this state the actuator can be controlled by the DP master and the state of actuator can be read.

  • Page 24: Actuator Can Not Be Controlled By Profibus Dp

    Operation manual Profibus PBD 100 11.2 Actuator can not be controlled by PROFIBUS DP Actuator cannot be controlled via PROFIBUS DP LED 'SYSTEM OK' (V1) ? is blinking is not illumunated PROFIBUS DP board PROFIBUS DP board not defective supplied with voltage...
  • Page 25 Operation manual Profibus PBD 100 Voltage supply of PROFIBUS DP board correct? LED 'DataEx' illuminated (V8)? PROFIBUS DP PROFIBUS DP slave not in communication correct mode Data Exchange LED 'Bus Err' (V6) ? blinking blinking blinking continously once twice three times...
  • Page 26 Operation manual Profibus PBD 100 PROFIBUS DP communication correct blinking twice blinking once 'State'(V8) Slave is in safety mode LED 'Loc Err' (V5) ? is not blinking blinking blinking blinking blinking blinking illumi- once twice three times four times six times...

  • Page 27: 12 Appendix A Gsd File

    Operation manual Profibus PBD 100 12 Appendix A GSD file #Profibus_DP GSD_Revision = 1 Vendor_Name = “Haselhofer GmbH” Model_Name = “PBD 100” Revision = “PBD 1/1” Ident_Number = 0x0732 Protocol_Ident = 0 Station_Type = 0 FMS_Supp = 0 Hardware_Release = “Z023.241"...
  • Page 28 Operation manual Profibus PBD 100 0x00, 0x00, \ 0x00, 0x05, \ 0x00, 0x05, \ 0x00, 0x0A, \ 0x00, 0x00, \ 0x00, 0x00, \ 0x00, 0x28, \ 0x00, 0x32, \ 0x00, 0x00, \ 0x00, 0xC8, \ 0x00, 0x00, \ 0x00, 0x00, \...
  • Page 29 Operation manual Profibus PBD 100 Module = “12 Byte In,4 Byte Out,consistent” 0x9B, 0xA3 EndModule Module = “16 Byte In,8 Byte Out,consistent” 0x9F, 0xA7 EndModule Module = “16 Byte In, 8 Byte Out” 0x1F, 0x27 EndModule ; Here the new configuration start, which only work ;...
  • Page 30 Operation manual Profibus PBD 100 Text(1) = “potentiometer” Text(2) = “0-20 mA position transmitter” Text(3) = “4-20 mA position transmitter” EndPrmText PrmText = 2 Text(0) = “0 to 100 per cent” Text(1) = “0 to 1000 per mil” EndPrmText PrmText = 3 Text(0) = “off”...
  • Page 31 Operation manual Profibus PBD 100 ; User_Prm_Data_Definition 5 ExtUserPrmData = 5 ‘time for channel changing in 0.1 s’: Unsigned16 50 50-6000 EndExtUserPrmData ; User_Prm_Data_Definition 6 ExtUserPrmData = 6 “safety behaviour” Unsigned16 0 0-2 Prm_Text_Ref = 3 EndExtUserPrmData ; User_Prm_Data_Definition 7 ExtUserPrmData = 7 “time of initiation safety operation 0.1 s”:...
  • Page 32 Operation manual Profibus PBD 100 ExtUserPrmData = 16 “proport. range stop in per mil” Unsigned16 100 0-1000 EndExtUserPrmData ; User_Prm_Data_Definition 17 ExtUserPrmData = 17 “stop speed in percent” Unsigned16 0 0-100 EndExtUserPrmData ; User_Prm_Data_Definition 18 ExtUserPrmData = 18 “proport. range stop in per mil”...
  • Page 33 Operation manual Profibus PBD 100 Unsigned16 10 1-36000 EndExtUserPrmData ; User_Prm_Data_Definition 28 ExtUserPrmData = 28 “stepping pause time OPEN in 0.1 s”: Unsigned16 50 1-36000 EndExtUserPrmData ; User_Prm_Data_Definition 29 ExtUserPrmData = 29 ‘stepping start OPEN in per mil’ Unsigned16 0 0-999 EndExtUserPrmData ;...
  • Page 34 Operation manual Profibus PBD 100 ; User_Prm_Data_Definition 39 ExtUserPrmData = 39 “spare parameters” Unsigned16 0 0-65535 EndExtUserPrmData ; User_Prm_Data_Definition 40 ExtUserPrmData = 40 “spare parameters” Unsigned16 0 0-65535 EndExtUserPrmData ; User_Prm_Data_Definition 41 ExtUserPrmData = 41 “spare parameters” Unsigned16 0 0-65535 EndExtUserPrmData ;...
  • Page 35 Operation manual Profibus PBD 100 Max_User_Prm_Data_Len = 100 Ext_User_Prm_Data_Ref(0) = 1 Ext_User_Prm_Data_Ref(2) = 2 Ext_User_Prm_Data_Ref(4) = 3 Ext_User_Prm_Data_Ref(6) = 4 Ext_User_Prm_Data_Ref(8) = 5 Ext_User_Prm_Data_Ref(10) = 6 Ext_User_Prm_Data_Ref(12) = 7 Ext_User_Prm_Data_Ref(14) = 8 Ext_User_Prm_Data_Ref(16) = 9 Ext_User_Prm_Data_Ref(18) = 10 Ext_User_Prm_Data_Ref(20) = 11...

  • Page 36: Appendix B Literature References

    Operation manual Profibus PBD 100 13 Appendix B Literature references 1. As an introduction to PROFIBUS-DP: Manfred Popp: PROFIBUS-DP, Grundlagen, Tips und Tricks für Anwender. Hüthig Verlag, ISBN 3-7785-2676-6 2. Guidelines for the electrician Installation guide PROFIBUS-DP/FMS order no. 2.111...

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