AUMA PROFOX PF-M25X Manual
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AUMA PROFOX PF-M25X Manual

Multi-turn actuators
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Multi-turn actuators
PROFOX
PF-M25X
PF-M100X
Control
Parallel
Profibus DP
Modbus RTU
Operation instructions
Assembly and commissioning

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Summary of Contents for AUMA PROFOX PF-M25X

  • Page 1 Multi-turn actuators PROFOX PF-M25X PF-M100X Control Parallel Profibus DP Modbus RTU Operation instructions Assembly and commissioning...
  • Page 2 Set end position OPEN 7.2. Position indicator setting 7.3. Configuration of further parameters 7.3.1. Speed setting Operation..........................8.1. Manual operation 8.2. Motor operation 8.2.1. Actuator operation via push buttons 8.2.2. Actuator operation via AUMA Assistant App 8.2.3. Actuator operation from Remote...

  • Page 3: Table Of Contents

    PF-M25X PF-M100X Parallel Table of contents FOX-EYE indication light and status indication..............Corrective actions........................10.1. Faults during commissioning 10.2. Fault indications Thermal fuse........................... Servicing and maintenance....................Disposal and recycling......................Technical data......................... 14.1. Technical data Multi-turn actuators with integral controls for open-close and modulating duty Spare parts..........................
  • Page 4 PF-M25X PF-M100X Safety instructions Parallel Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives, Standards/directives guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation. They include among others standards and directives such as IEC 60079 “Explosive atmospheres".
  • Page 5 Any device modification requires prior written consent of the manufacturer. 1.2. Range of application AUMA multi-turn actuators are designed for the operation of industrial valves, e.g. globe valves, gate valves, butterfly valves and ball valves. The devices described below are approved for use in the potentially explosive atmospheres of zones 1, 2, 21, and 22.
  • Page 6 Symbol for OPEN (valve open) Via the menu to parameter Describes the menu path of AUMA Assistant App or the AUMA CDT software to the parameter/process data on the basis of the display texts. Display texts, parameter and process data are highlighted in grey: Example. In addition, in most cases, the ID of the display text(DIS), of the parameter (PRM) or the process date (PZD) is indicated.
  • Page 7 The actuator performs a torque measurement. The measured values can be read by means of the AUMA Assistant App or AUMA CDT. Measured values are only generated during motor operation. No measured value is generated during manual operation.
  • Page 8 AUMA actuators at moderate cost. AUMA Cloud The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.
  • Page 9 PF-M25X PF-M100X Parallel Name plate Name plate Figure 4: Name plate arrangement...
  • Page 10 PF-M25X PF-M100X Name plate Parallel Figure 5: PROFOX name plate (example) Product name Type designation Order number Actuator serial number Torque range in direction OPEN/CLOSE Control Speed range Current type, mains voltage, mains frequency Number of test authority [10] Permissible ambient temperature [11] Ex symbol, device group and category, internal marking [12]...
  • Page 11 Positions 3+4: Year of manufacture = 2020 NS12345 Internal number for unambiguous product identification When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.
  • Page 12 PF-M25X PF-M100X Transport and storage Parallel Transport and storage 4.1. Transport For transport to place of installation, use sturdy packaging. Suspended load! Death or serious injury. Do NOT stand below suspended load. Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.
  • Page 13 PF-M25X PF-M100X Parallel Assembly Assembly 5.1. Mounting position The product described in this document can be operated without restriction in any mounting position. 5.2. Fit ball handle to handwheel To avoid damage during transport, the ball handle is fitted at the rear of the handwheel.
  • Page 14 PF-M25X PF-M100X Assembly Parallel 5.3.2. Mount actuator (with coupling) Unbored couplings or couplings with pilot bore must be machined to match the valve shaft prior to mounting the actuator to the valve (e.g. with bore and keyway, two-flat or square bore). Assemble valve and actuator in the same end position.
  • Page 15 Valve shaft Grub screw Clamping washer and screw with curved spring lock washer Figure 9: Mounting positions for coupling Table 3: Mounting position of the coupling within fitting dimensions according to AUMA definition Dimensions M100 [mm] EN ISO 5211 X max.
  • Page 16 PF-M25X PF-M100X Assembly Parallel Fit actuator. If required, slightly turn actuator until splines of coupling engage. Figure 10: Mounting the actuator onto valve Ensure complete contact of flanges. Information If flange bores do not match thread: 7.1 Slightly rotate handwheel until bores line up. 7.2 If required, shift actuator by one tooth on the coupling.
  • Page 17 It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks. For IT network, a suitable, Permissible networks approved insulation monitor measuring the pulse code is required.
  • Page 18 PF-M25X PF-M100X Electrical connection Parallel Safety measures and safety equipment must comply with the respectively valid Safety standards national on site specifications. All externally connected devices shall comply with the relevant safety standards applicable for the place of installation. We recommend using connecting cables and connecting terminals according Connecting cables, to rated current (I ) (refer to motor or electrical data sheet).
  • Page 19 PF-M25X PF-M100X Parallel Electrical connection Electric shock due to presence of hazardous voltage! Death or serious injury. Disconnect device from the mains before opening. Wait for 60 seconds after power cut-off prior to opening the housing. Loosen screws [2] and remove cover [1]. Risk of explosion in case of non-respect of the protection type! Risk of death or serious injury! During commissioning, replace supplied blanking plugs by cable glands or...
  • Page 20 PF-M25X PF-M100X Electrical connection Parallel Insert signal cable into cable gland on the right and push upward until the cable is visible. In case a further signal cable is connected: Insert second signal cable into middle cable gland and push upward until the cable is visible. Insert mains cable into left cable gland and also push upward until the cable is visible.
  • Page 21 It must be possible to pull out the signal cable without resistance when the push- in terminal held down. Information: To avoid unevenness at wire end sleeve, AUMA recommends using the Crimpfox 6 model by Phoenix Contact as suitable crimping pliers.
  • Page 22 PF-M25X PF-M100X Electrical connection Parallel 6.4. Close terminal compartment Explosion due to damaged flameproof enclosure! Risk of death or serious injury! Handle cover and housing parts with care. Joint surfaces must not be damaged or soiled in any way. Do not jam cover during fitting. Figure 16: Terminal compartment: close Cover Screws...
  • Page 23 PF-M25X PF-M100X Parallel Electrical connection Figure 17: Earth connection External earth connection (U-bracket) for connection to equipotential compensation. Application Strip powder from actuator surface (file down). Information Table 8: Terminal cross sections and earth connection tightening torques Conductor type Terminal cross sections Tightening torques solid 2.5 mm²...
  • Page 24 Positioner Various paramet- — Many further parameters can be configured using the AUMA Assistant App or AUMA CDT. Refer to Manual (Operation & Setting ) PROFOX. 7.1. End position setting (via push buttons) When setting the end positions, the actuator acts in accordance with the selected...
  • Page 25 PF-M100X Parallel Commissioning The end positions may also be set using the AUMA Assistant App or the AUMA CDT software. Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Interrupt operation in time prior to reaching the end stop.
  • Page 26 PF-M25X PF-M100X Commissioning Parallel While LED is flashing in blue, hold down push button for at least two seconds until the LED is illuminated in red. The end position CLOSED setting has been successfully completed. 7.1.2. Set end position OPEN Electric shock due to presence of hazardous voltage! Failure to observe this warning results in death or serious injury.
  • Page 27 PF-M25X PF-M100X Parallel Commissioning Once the desired end position OPEN has been reached, release the push button The LED continues flashing in blue for approx. 10 seconds. This time span al- lows for end position setting. While LED is flashing in blue, hold down push button for at least two seconds until the LED is illuminated in green.
  • Page 28 PF-M25X PF-M100X Commissioning Parallel Risk of valve damage in case of incorrect selection of stem pitch! Order position indicator suitable for the valve. The position indication is auto-adjusting during commissioning. Upon delivery, both the yellow position indication disc and the white end position indication ring are flush with the housing.
  • Page 29 Commissioning 7.3. Configuration of further parameters Either the AUMA Assistant App or AUMA CDT software is required to use the complete range of configuration options. The user level defines which parameters are displayed or can be changed. For further information relating to user levels and passwords, please refer to...
  • Page 30 PF-M25X PF-M100X Commissioning Parallel Speed in % of the maximum motor speed Output drive speed in rpm 1.4 rpm 14 rpm 0.6 rpm 6 rpm 29 % 67 % 36 % 83 % 43 % 100 % 50 % — 71 % —...
  • Page 31 PF-M25X PF-M100X Parallel Operation Operation 8.1. Manual operation The following description applies for clockwise closing standard version. Separate instructions are available for counterclockwise special version. The handwheel allows actuator operation even in case of power failure. Handwheel operation is only provided for occasional manual valve operation. The handwheel does not rotate during motor operation.
  • Page 32 8.2.2. Actuator operation via AUMA Assistant App Alternatively, actuator operation is possible using the “AUMA Assistant” smartphone Functions App. The following table shows an overview of the menus of the AUMA Assistant App and the AUMA CDT software. Menu Description...
  • Page 33 Operation mode REMOTE setting Operation mode REMOTE is the preliminary condition for actuator control via digital signals, analogue signals or via fieldbus. The operation mode can be activated via AUMA Assistant App or AUMA CDT software: DIS_53 Configuration AUMA Assistant App...
  • Page 34 PF-M25X PF-M100X Operation Parallel PRM_5535 Selector Or directly via the tool bar in the “Device” tab in PRM_5535 Selector or Remote control. Default setting: Operation mode = REMOTE The actuator only reacts to the currently selected command source. However, the Information command source can be changed during running operation.

  • Page 35: Fox-Eye Indication Light And Status Indication

    DIS_53 Device configuration DIS_2269 Indication DIS_2684 Internal control unit PRM_5506 Configuration FOX-EYE The following profiles can be selected by means of the AUMA Assistant App or AUMA CDT: Default value: CUSTOMER Setting values: CUSTOMER, AUMA, NAMUR, Flexible The “Flexible” profile allows setting of colours and states of the signals as required.
  • Page 36 PF-M25X PF-M100X FOX-EYE indication light and status indication Parallel Table 15: AUMA profile Colour/state Signal Description Illuminated in white Ready for opera- The actuator: tion (REMOTE) is in operation mode REMOTE. is ready for operation. is not in any end position.
  • Page 37 PF-M25X PF-M100X Parallel FOX-EYE indication light and status indication Signal Default value Options Operation in direc- blinking in green blinking in orange tion OPEN blinking in red blinking in magenta Fault flashing in red illuminated in red (fast) Warning blinking in red blinking in red (double flash) blinking in orange...

  • Page 38: Corrective Actions

    Warnings have no influence on the electrical actuator operation. They only serve for information purposes. The FOX-EYE remains white. Collective signals include further indications. The FOX-EYE remains white. Faults and warnings may exclusively be read via AUMA Assistant App or AUMA CDT software.
  • Page 39 Check movement at actuator. the set reaction time. Internal error Collective signal 14: Use AUMA Assistant App or AUMA CDT to visualise the individual signals by means of the Diagnostics Internal error has occurred. menu. Different causes can be the reason: Memory over- If a memory overflow occurs, reboot the actuator.

  • Page 40: Thermal Fuse

    Tripped thermal fuses must be replaced including the power supply unit.A new thermal fuse with power supply unit can be ordered as sub-assembly from AUMA, indicating the respective reference number. Refer to the actuator spare parts list for the applicable reference number.

  • Page 41: Servicing And Maintenance

    If original AUMA screw plugs are used, original AUMA seals must also be used. They are included with the AUMA seal kit S1.The seal kit can be ordered with AUMA. Lifetime The maximum lifetime depends on the number of operating cycles or the number of starts (refer to technical data) as well as the respectively applicable AUMA load profiles.
  • Page 42 Number of starts The number of starts in indicated in starts/h. The exact sum of this key figure is made in the actuator and can be read via AUMA Assistant App or the AUMA CDT software in “Operational info”. AUMA recommendation...
  • Page 43 PF-M25X PF-M100X Parallel Servicing and maintenance Take care of possible discolouration of the terminals and wires. This would in- dicate an increased temperature. For Ex housings, pay special attention to a possible collection of water. This may originate from “breathing” due to severe temperature variations (e. g. change of night and day), from damaged seals etc.

  • Page 44: Disposal And Recycling

    PF-M25X PF-M100X Disposal and recycling Parallel Disposal and recycling Our devices have a long lifetime. However, they have to be replaced at one point in time. The devices have a modular design and may, therefore, easily be separated and sorted according to materials used, i.e.: Electronic scrap Various metals Plastic materials...

  • Page 45: Technical Data

    The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 14.1. Technical data Multi-turn actuators with integral controls for open-close and modulating duty...
  • Page 46 Communication interface Required accessories: AUMA CDT (Commissioning and Diagnostic Tool for Windows-based PC) AUMA Assistant App (Commissioning and Diagnostic Tool for Android and iOS devices) Electrical connection Cable entry: 3 x M20x1.5 threads for cable glands. Inside rail with spring clamp terminals for wire connection.
  • Page 47 The generated fault and warning signals are saved within the event log. These signals can be configured as requested. An overview in the AUMA Assistant App or the CDT software shows all available fault/warning signals with option to enter the details.
  • Page 48 Standard: IP67 with IEC 60529 Option: According to AUMA definition, enclosure protection IP68 meets the following requirements: Depth of water: maximum 8 m head of water Continuous immersion in water: maximal 96 hours Up to 10 operations during immersion Modulating duty is not possible during immersion...

  • Page 49: Spare Parts

    PF-M25X PF-M100X Parallel Spare parts Spare parts 15.1. Multi-turn actuators PF-M25 PF-M100...
  • Page 50 Parallel Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Only the designated spare parts with reference numbers or spare parts sets for replacement are available for the customer.
  • Page 51 PF-M25X PF-M100X Parallel...
  • Page 52 PF-M25X PF-M100X Parallel...

  • Page 53: Index

    App functions Mains cable Applications Mains connection Assembly Mains frequency 9, 17 Assistant App Mains voltage 9, 17 AUMA Assistant App 8, 11 Maintenance 5, 41, 41 AUMA Cloud Maintenance intervals Manual operation Mechanical position indcator Blanking plug Mechanical position indicator...
  • Page 54 PF-M25X PF-M100X Index Parallel Safety instructions Safety instructions/warnings Safety measures Safety standards Screw plugs Serial number 9, 11 Service Service conditions Setpoint control Short description Signal cable Size Spare parts Speed Speed range Speeds Standards Status signals Potential Storage Supply networks Support Technical data Terminal compartment: close...
  • Page 55 AUMA worldwide...
  • Page 56 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.386/003/en/1.22 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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Profox pf-m100x

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