Wacker Neuson RS600A Operator's Manual
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Wacker Neuson RS600A Operator's Manual

Walk-behind roller
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Operator's Manual
Walk-Behind Roller
RS600A
EN
5000402583
06
0314

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Summary of Contents for Wacker Neuson RS600A

  • Page 1 Operator’s Manual Walk-Behind Roller RS600A 5000402583 0314...
  • Page 2 This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted. Trademarks All trademarks referenced in this manual are the property of their respective owners.
  • Page 3 Use the separate Parts Book supplied with the machine to order replacement parts. If you are missing any of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com. When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.
  • Page 4 The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. The illustrations, parts, and procedures in this manual refer to Wacker Neuson factory-installed components.

  • Page 5: Table Of Contents

    RS600A Table of Contents Foreword Safety Information Signal Words Used in this Manual ............7 Machine Description and Intended Use ..........8 Operating Safety .................. 9 Operator Safety while Using Internal Combustion Engines ....12 Service Safety ..................13 Labels Label Locations ..................
  • Page 6 Table of Contents RS600A Maintenance Periodic Maintenance Schedule ............29 Lubrication....................30 Servicing the Spark Plug ..............31 Servicing the Air Cleaner ..............32 Changing the Engine Oil ..............33 Adjusting the Carburetor ..............34 Cleaning the Sediment Cup ..............35 Scraper Bars ..................35 Cleaning the Machine................36...

  • Page 7: Safety Information

    RS600A Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

  • Page 8: Machine Description And Intended Use

    Safety Information Machine Description and Intended Use The Wacker Neuson walk behind roller offers functionality and performance. The compact design allows for covering of small patch-work processes. This machine is a lightweight single drum handheld rollers are widely used in asphalt applications for small jobs for road maintenance.

  • Page 9: Operating Safety

    Do not operate the machine if any safety devices or guards are missing or inoperative. Do not modify or defeat the safety devices. Only use accessories or attachments that are approved by Wacker Neuson. Safe When operating this machine: operating Remain aware of the machine’s moving parts.
  • Page 10 RS600A Safety Information When operating this machine: Do not operate a machine in need of repair. Personal Wear the following Personal Protective Equipment (PPE) while operating this Protective machine: Equipment Close-fitting work clothes that do not hinder movement (PPE) Safety glasses with side shields...

  • Page 11: Operator Safety While Using Internal Combustion Engines

    RS600A Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

  • Page 12: Service Safety

    Machine When servicing or maintaining the machine: modifications Use only accessories/attachments that are approved by Wacker Neuson. When servicing or maintaining the machine: Do not defeat safety devices. Do not modify the machine without the express written approval of Wacker Neuson.
  • Page 13 RS600A Safety Information Cleaning When cleaning and servicing the machine: Keep the machine clean and free of debris such as leaves, paper, cartons, etc. Keep the labels legible. When cleaning the machine: Do not clean the machine while it is running.

  • Page 14: Labels

    RS600A Labels Labels Label Locations wpm_gr007604 wpm_si000517gb.fm...

  • Page 15: Label Meanings

    RS600A Labels Label Meanings Engines emit carbon monoxide; oper- ate only in well-ventilated area. Read the operator’s Manual No sparks, flames, or burning objects near the machine. Shut off the engine before refueling. WARNING Hot surface CAUTION Read and understand the supplied Operator’s Manual before operating this machine.
  • Page 16 RS600A Labels Tie down point Water tank Vibration control ON/OFF Control Lever: Forward and reverse motion controlled by red levers. Company label Machine label wpm_si000517gb.fm...
  • Page 17 RS600A Labels Company logo A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged. When...

  • Page 18: Lifting And Transporting

    RS600A Lifting and Transporting Lifting and Transporting Lifting the This machine is heavy enough to cause injury if proper lifting techniques are not Machine used. Observe the following guidelines when lifting the machine. Do not attempt to lift the machine unassisted. Use appropriate lifting equipment such as slings, chains hooks, ramps or jacks.
  • Page 19 RS600A Lifting and Transporting Transporting Observe the following guidelines when transporting the roller to and from the job the Machine site. Drain the fuel tank before transporting the machine. Ensure that the machine is securely strapped down in the transport vehicle to prevent it from sliding or tipping.

  • Page 20: Operation

    1. Make sure all loose packaging materials have been removed from the machine. 2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

  • Page 21: Operation And Service Locations

    RS600A Operation Operation and Service Locations Description Description Handle lock pin Forward/reverse control lever Sprinkler tube Exciter control Water control valve Water fill cap Scraper bar Fuel tank Tie-down Lifting eye wpm_gr007595 wpm_tx001560gb.fm...

  • Page 22: Application

    RS600A Operation Application Overview This machine is designed for compaction of sand, gravel, soil and asphalt. The RS 600A has tight clearances, making it ideally suited for small repairs and maintenance of roads, walks, bridges, and parking lots. The high exciter forces ensure excellent compaction of cohesive-type soils, as well as loose soils and gravel.

  • Page 23: Starting

    RS600A Operation Starting Procedure Perform the procedure below to start the engine 1. Open the fuel valve by moving lever to the right (a1). Note: If engine is cold, move choke lever to close position (b1), is engine is hot, set choke to open position (b2).

  • Page 24: Direction And Speed Control

    RS600A Operation Direction and Speed Control Procedure Perform the following procedure in controlling the speed and direction. 1. Travel direction and speed is controlled by the travel lever. To move in the forward direction, pull (toward the operator) on the right side (a) of the travel lever.

  • Page 25: Exciter (Vibration) Control

    RS600A Operation Exciter (Vibration) Control Background The exciter provides the vibration and can be used in most applications involving cohesive-type soils with heavy clay content, as well as loose soils and gravel. The vibration is controlled by the lever (c) on the guide handle. Moving the lever forward turns the vibration ON and reverse to turn the vibration OFF.

  • Page 26: Handle Adjustment

    RS600A Operation 4.11 Handle Adjustment Background The handle is adjustable to various angles required for different applications and to improve operator comfort. The handle rotates vertically for convenient transportation and storage. CAUTION Support the handle at all times during adjustment. To avoid injury, NEVER position yourself directly under the handle.

  • Page 27: Operation On Slopes

    RS600A Operation 4.12 Operation on Slopes Remember When operating on slopes or hills, special care must be taken to reduce the risk of personal injury or damage to the equipment. Always operate the machine up and down hills rather than from side to side. For safe operation and for protection of the engine, continuous duty use should be restricted to front/rear slopes of 9°...

  • Page 28: Tip-Overs

    NOTICE: To prevent damage to the engine after a tip-over, the machine must NOT be started, AND must be serviced to remove any oil that may have been trapped in the combustion chambers. Contact your local Wacker Neuson dealer for instructions or servicing.

  • Page 29: Maintenance

    RS600A Maintenance Maintenance Periodic Maintenance Schedule Engine Maintenance The chart below lists basic engine maintenance. Refer to the engine manufacturer’s Operation manual additional information. Engine Daily After Every Every Every before first starting 20 hr Check the fuel level. Check the engine oil level.

  • Page 30: Lubrication

    RS600A Maintenance Machine Maintenance The chart below lists basic machine maintenance. Machine Daily After Every Every Every before first starting 20 hr Check the external hardware Check and adjust the scraper bars Check the oil in hydrostatic transmission Check the shockmounts; replace...

  • Page 31: Servicing The Spark Plug

    RS600A Maintenance Servicing the Spark Plug Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine operator’s manual. WARNING The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Do not touch the muffler while it is hot.

  • Page 32: Servicing The Air Cleaner

    Servicing the Air Cleaner Background A dirty air filter element can restrict air flowing into the carburetor. To keep the carburetor in good working conditions, service the air filter element periodically. If operating the engine in extremely dusty area, the job should be done more often. WARNING Explosion hazard and fire hazard.

  • Page 33: Changing The Engine Oil

    RS600A Maintenance Changing the Engine Oil Requirement The requirements for this procedure are: Engine warm Fresh oil Procedure Perform the procedure below to change the engine oil. 1. Drain the oil while the engine is still warm. 2. Remove the oil filter plug (a) and the drain plug (b) to drain the oil.

  • Page 34: Adjusting The Carburetor

    RS600A Maintenance Adjusting the Carburetor Perform the procedure below to adjust the carburetor. Procedure 1. Start the engine and allow it to warm up to operating temperature. 2. Set the pilot screw (a) two turns out. See Note. 3. With the engine idling, turn the pilot screw (a) in or out to the setting that produces the highest rpm.

  • Page 35: Cleaning The Sediment Cup

    RS600A Maintenance Cleaning the Sediment Cup Procedure Perform the procedure below in cleaning the sediment cup. 1. Turn the fuel valve off. 2. Remove the sediment cup (a) and the O-ring (b). 3. Wash both thoroughly in a non-flammable solvent. Dry and re-install them.

  • Page 36: Cleaning The Machine

    RS600A Maintenance Cleaning the Machine Remember When pressure washing the machine, avoid using harsh chemicals and only use moderate water pressure (500–1000 psi). Avoid direct pressure to the following components: Engine Hoses Labels 5.10 Storage Procedure If the machine is being stored for more than 30 days: 1.

  • Page 37: Troubleshooting

    RS600A Troubleshooting Troubleshooting Problem Cause Remedy Engine will not start • No fuel • Fill the fuel tank and open the fuel valves. • No spark • Connect the spark plug and/or • Low oil level replace it. • Fill the engine with oil Engine runs •...
  • Page 38 RS600A Troubleshooting Problem Cause Remedy Roller operates • Clutch is worn • Check the waer and damaged erratically clutch or the loose fasteners. • Incorrect belt tension • Check the belt tension. • Faulty pulley mounts Replace the worn or damaged •...
  • Page 39 RS600A Technical Data Technical Data Engine Data Engine Power Rating Net power rating per SAE J1349. Actual power output may vary due to conditions of specific use. RS600A Engine Engine make Honda Engine model GX 160 UT1 SWX2 Maximum rated power kW (hp) 3.7 (5) @ 3600 rpm...

  • Page 40: Machine

    RS600A Technical Data Machine Data RS600A Roller Weight kg (lbs.) 260 (573) Forward speed (max.) m (ft.) / min. 42.67 (140) Reverse speed (max.) 42.67 (140) m (ft.) / min. Vibration frequency Hz (vpm) 90 (5400) Gradeability Water tank capcity l (gal) 18.4 (4.8)

  • Page 41: Dimensions

    RS600A Dimensions Dimensions 1460 wpm_gr011248 wpm_td000412gb.fm...
  • Page 43 Wacker Neuson Production Americas LLC, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...

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