Graco LSR Select Instructions Manual
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Graco LSR Select Instructions Manual

Graco LSR Select Instructions Manual

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Instructions - Parts
LSR Select
Plural-component, variable-ratio proportioner.
For dispensing liquid silicone rubber into injection molds. For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 3 for model information, including maximum work-
ing pressure and approvals.
3A2152B
EN
ti18092a

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Summary of Contents for Graco LSR Select

  • Page 1 Instructions - Parts LSR Select 3A2152B Plural-component, variable-ratio proportioner. For dispensing liquid silicone rubber into injection molds. For professional use only. Not approved for use in explosive atmospheres or hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual.

  • Page 2: Table Of Contents

    Valve Stack Rebuild ..... 44 Graco Information ......112...

  • Page 3: Related Manuals

    Related Manuals Related Manuals Manuals are available at www.graco.com. Component manuals in U.S. English: Manual Description 311827 ™ Dura-Flo Lowers Instructions-Parts 308418 ™ Dura-Flo 750 Pumps Instructions-Parts List 310550 1/2” NPT Fluid Port Ball Seat Applicator Models Full Load Max Flow...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre- vent fire and explosion: • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

  • Page 6: Important Two-Component Material Information

    Important Two-Component Material Information Important Two-Component Material Information Keep Components A (Red) and B (Blue) Separate Cross-contamination can result in cured material in fluid lines which could cause serious injury or dam- age equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (Red) and component B (Blue) parts.
  • Page 7 Important Two-Component Material Information 3A2152B...

  • Page 8: Component Identification

    Component Identification Component Identification ti18094a ti18093a ti18095a . 1: Machine Overview 3A2152B...
  • Page 9 Component Identification Label Component Function Valve Stack Assembly where catalyst, inhibitor, and color (optional) are injected into the base chemical and mixed together. 1093 Valve (Inhibitor) Valve that injects inhibitor into the base chemical and slows the effect of the catalyst mix. The chemical can be adjusted to affect the cure time within a ratio range from 1-6%.
  • Page 10 Component Identification ti18096a FU-2 FU-7 FU-5 FU-1 FU-6 FU-3 FU-9 FU-8 ti18097a FU-4 FU-10 Components are found within enclosure. . 2: Electrical Panel 3A2152B...
  • Page 11 Component Identification Most circuit breakers are located inside the power distri- bution box. The main block of circuit breakers in the power distribution box is detailed below. Label Component Function Disconnect Turns the main power ON/OFF of the machine Machine controls. Allows the user to enter/read data Ethernet Port Communication port to a PLC Power ON/OFF...

  • Page 12: Setup

    Setup Setup Initial Machine Setup Connect the electrical cord. Perform this setup procedure to prepare the machine for initial operation. Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly. Have a qualified The machine is not properly grounded until this setup electrician connect power and ground to main power procedure is performed.
  • Page 13 Setup Ground the system. 4. Connect the press output signal to the customer input located in the panel. Add customer signal from the press when the press is This equipment must be grounded. ready to load the screw by either: a.
  • Page 14 Setup 5. Install Feed System. 6. Connect the Base Pump to the Valve Stack. Feed components are purchased separately and not a part of this system. a. Connect the fluid hose from the outlet of the base pump to the inlet of the Valve stack. NOTICE Use at least 10 layers of PTFE tape and use pipe NOTICE...
  • Page 15 Setup 7. Connect the Air Supply. d. Connect the sensor lines and solenoid lines in the third conduit to the matching valves on the valve stack. NOTICE To prevent machine damage, air supply must be fil- e. If using kit 24M127, connect the pressure trans- tered and dried.
  • Page 16 Setup 8. Connect chiller with 1/4” tubing. 11.Perform Flushing Procedure start- ing on page 19. NOTICE The machine is tested with oil at the factory. Flush out the oil with a compatible solvent before loading the machine with material. Coolant 12.Perform System Calibration Pro- cedure starting on page 23.

  • Page 17: Operation

    Operation Operation Startup Shutdown Short Term/End of shift NOTICE To avoid curing the material within the mixer, do not 1. Verify the cooling jackets are on and the mixed run the catalyst without the inhibitor. material is being chilled. Keeping the mixed mate- rial cool will keep the material from curing as fast.

  • Page 18: Pressure Relief Procedure

    Operation Pressure Relief Procedure In the following step, any pressure in the lines will be instantly relieved which may lead to material spraying out of the valve and splashing in the bucket. Use appropriate protective wear to prevent contact with materials.

  • Page 19: Base Purge

    Operation Base Purge Flushing Procedure Flush equipment only in a well-ventilated area. Do not dispense flammable fluids. Do not turn on heaters NOTICE while flushing with flammable solvents. Mixed material with start to gel in the mixer if the machine is idle for a prolonged periods of time, Flush out old fluid with new fluid or flush out old fluid causing machine damage.

  • Page 20: Priming

    Operation Priming k. Press the CLOSE OUTLET VALVE push button and verify the Indicator shows CLOSED. Press the CLOSE SCREW VALVE push button and verify the indicator shows CLOSED. Overview: Prime the base, add the inhibitor, and then m. Press the HOME PUMP push button. The actu- add the catalyst.
  • Page 21 Operation Verify the BASE PERCENT OF MIX is 94% and If color is used (Kit 24M126), Set the COLOR the TOTAL PERCENT (REF) is 100% PERCENT OF MIX to zero. k. Press and hold the footswitch down. The base Verify the BASE PERCENT OF MIX is 93% and pump and inhibitor pump (1093 valve) will start the TOTAL PERCENT (REF) is 100% to dispense.
  • Page 22 Operation g. Set the INHIBITOR PERCENT OF MIX to 6%. h. Set the CATALYST PERCENT OF MIX to 0% or 1%. Set the COLOR PERCENT OF MIX to the desired percent. Verify the TOTAL PERCENT (REF) is 100% k. Press and hold the footswitch down. All pumps will start to dispense.

  • Page 23: System Calibration Procedure

    Operation System Calibration Procedure Balancing the pump pressure: The key to getting consistent ratios is to dispense at roughly the same pressure as the pumps are being fed from the feed system. The screen below shows all pres- sures. NOTICE NOTE: Pressures can only viewed if kit 24M127 is After the catalyst has been added, the material is installed.

  • Page 24: Dispensing

    Operation Dispensing Determining the flow rate: Once the mixer is connected to the screw, the flow rate After the pressures are balanced and the system is dis- needs to be adjusted so the flow rate does not fill the pensing air free material, the mixer is ready to connect screw too fast or too slow.

  • Page 25: Maintenance

    Maintenance Maintenance Task Schedule Inspect fluid lines for leaks and signs of wear Daily Remove mixer and check for gelling material Weekly Check all fittings and connections, tighten as necessary As necessary 3A2152B...

  • Page 26: Troubleshooting

    Troubleshooting Troubleshooting Before performing any troubleshooting procedure: 1. Perform Pressure Relief Procedure on page 18. 2. Turn power off. Common Problems Problem Cause Diagnostic Solution General- System won't dispense Power on button not Control power pilot light not illumi- Push power on button pushed nated Control power not on...
  • Page 27 Troubleshooting Problem Cause Diagnostic Solution Bad connection Visually check connection Reconnect sensor Inh/Cat pump load/dis- pense sensor not work- Bad sensor Check PLC input/sensor voltage Replace bad sensor Drive fault Fault on HMI screen Clear fault, re home Inh/Cat Pump not home System powered up Fault on HMI screen Home pump motor...

  • Page 28: Machine Alarms

    Troubleshooting Machine Alarms The following is a list of possible alarms. DESCRIPTION TYPE CAUSE SOLUTION INPUT POWER OFF FAULT Alarm Power on button not CONTROL POWER OFF FAULT Alarm Push power on button pressed/Estop pressed 24VDC POWER OFF FAULT Alarm BASE PUMP OVERTRAVEL Shutdown INHIBITOR PUMP OVERTRAVEL...
  • Page 29 Troubleshooting DESCRIPTION TYPE CAUSE SOLUTION Fluid path blocked, flow Check for blocked fluid path, 40 BASE PRESSURE HIGH LIMIT Shutdown rate too high lower flow rate Pump not running, no Check pump, check material 41 BASE PRESSURE LOW LIMIT Shutdown material being fed level Fluid path blocked, flow...

  • Page 30: Drive Faults

    Troubleshooting Drive Faults The drives have a diagnostic window that should have a “4” when everything is normal. ti18126a If a drive has a problem, a series of numbers flash in this window. Below is a list of error codes. Error Fault Message Code...
  • Page 31 Troubleshooting Error Fault Message Code RSLogix (HIM) Problem or Symptom Potential Cause Possible Resolution Motor Overtemp Fault Motor thermal switch High ambient motor tem- • Operate within (not above) the (Motor Overtemp) tripped perature and/or exces- continuous torque rating for the ambient temperature 40 °C (104 sive current °F) maximum.
  • Page 32 Troubleshooting Error Fault Message Code RSLogix (HIM) Problem or Symptom Potential Cause Possible Resolution BusUndervoltage With three-phase power DC bus voltage for 230V • Verify voltage level of the Fault (Bus Undervolt- present, the dc bus volt- system is below 137V incoming ac power.
  • Page 33 Troubleshooting Error Fault Message Code RSLogix (HIM) Problem or Symptom Potential Cause Possible Resolution GroundShortFault Excessive ground cur- Wiring error. • Check motor power wiring. (Ground Fault) rent in the converter was • Check input power wiring. detected Motor internal ground Replace motor.
  • Page 34 Troubleshooting Error Fault Message Code RSLogix (HIM) Problem or Symptom Potential Cause Possible Resolution DriveEnableInput Missing Drive Enable • • An attempt was made to Disable the Drive Enable Input Fault (Drive Enable Flt) Input Signal enable the axis through fault.
  • Page 35 Troubleshooting Error Fault Message Code RSLogix (HIM) Problem or Symptom Potential Cause Possible Resolution DriveHardFault (NV Non-volatile memory is corrupt due to control board Load default parameters, save Mem Init) software error. to non-volatile memory, and recycle power or reset the drive.
  • Page 36 Troubleshooting Error Fault Message Code RSLogix (HIM) Problem or Symptom Potential Cause Possible Resolution DriveHardFault Pre-charge resistor power exceeds the resistor rat- Allow resistor to cool. (Pre-charge Timeout ing. Flt) RESERVED Call your local Rockwell Auto- oth- mation sales representative. 3A2152B...

  • Page 37: Iam/Am Status Indicators

    Troubleshooting IAM/AM Status Indicators Drive Status LED Indicators Drive Status LED Indicator Status Potential Cause Possible Resolution Normal, no faults N/A Steady Red Drive faulted Seven-segment Fault Status dis- Fault exists, refer to Seven-segment play shows an error code LED Indicator Error Codes begin- ning on page 134.

  • Page 38: Repair

    Repair Repair Base Pump Piston Replacement Note orientation of piston pack- ings when assembling. ti18109a ti18108a . 15: Base Pump 1. Perform Shutdown, page 17. NOTE: Check balls are not installed. 2. Use a wrench to remove the outlet feed fittings at the bottom of the pump.

  • Page 39: Inhibitor/Catalyst/Color Pump Rebuild

    Repair Inhibitor/Catalyst/Color Pump Rebuild 922 921 1003 ti18110a . 16: Inhibitor/Catalyst/Color Pump Rebuild 3A2152B...
  • Page 40 Repair Disassembly of 1093 valve section 16. Remove Non Drip valve (1003) from Inlet/Outlet (932). Refer to F . 16 for the following steps. Assembly of 1093 valve section 1. Remove motor (826) from Mounting Plate (818). NOTE: Check the Metering Rod (902), Metering Sleeve 2.
  • Page 41 Repair tuck the lip of the Posipak into its cavity to avoid 16. Position the Motor and Motor Coupling Assembly damage. above the Main Body Assembly and bring them together so that the Guide Rods (803) enter their 5. Position the wet seal retainer with the oil cup holes in the Drive Assembly (901) and the end of upwards and slide over the Spool part of the the Lead Screw (814) seats in the Connection Block...

  • Page 42: Motor Coupling

    Repair Motor Coupling ti18110a ti18112a . 17: Motor Coupling Assembly 3A2152B...
  • Page 43 Repair Disassembly of motor coupling section Motor and motor coupling assembly 1. Remove Screws (805) to disconnect Connection 1. Assemble Motor Coupler by inserting Roll Pins Block (804) from Lead Screw Connector Block. (825) and Screws (816). 2. Remove Lead Screw Connecting Block from lead NOTE: This step is only required if the motor coupler screw by removing the FHSC screw (807).

  • Page 44: Valve Stack Rebuild

    Repair Valve Stack Rebuild 1217 1216 1212 1201 1204 1202 1205 1213 1213 1204 1205 Mixer Step Face 1309 1308 1307 1204 1306 1205 1204 1205 ti18113a 1305 1304 1305 1208 1213 . 18: Valve Stack Assemblies 3A2152B...
  • Page 45 Repair The valve stack is a series of blocks put together with 16. Remove the Inhibitor Pump Port Block (1203). socket head cap screws. Each block contains a plastic 17. Remove the four Socket Head Cap Screws (1213) mixer (1205). The only reason to service this would be from either the Spacer Block (1206) or the Color if the material started to gel, if the color was being Block (1206) if using kit 24M126.

  • Page 46: Position Sensor On Inlet/Outlet Valve Replacement

    Repair Position Sensor on Inlet/Outlet Valve Replacement ti18117a . 19: Inlet/Outlet Valve 3A2152B...
  • Page 47 4. Remove air cylinder (405) from valve cap (402). 5. Lubricate and replace o ring (403). 6. Perform any other valve maintenance as required. See Graco manual 310550. 7. Reattach air cylinder (405) to valve cap (402). 8. Pull air cylinder (405) shaft out and attach coupling (404).

  • Page 48: Parts

    Parts Parts Control Frame Base Pump, 24M094 104, 105, 102, 108, 101, 110, 110, ti18114a 3A2152B...
  • Page 49 16M370 FRAME,assembly,LSR,aluminum 24L878 PUMP,base assembly,DURA-FLOW 750, 24M007 VALVE,base assembly,DURA-FLOW 750,I 24L933 ENCLOSURE,assembly,LSR select 24L871 PANEL,back,assembly,LSR select,1 24L890 CONTROL,wiring diagram,LSR select 1 81/0136-G/25 GUARD,footswitch assembly,w/cord,15' 16M397 CABLE,feedback,base pump,5 meter 16M398 CABLE,power,base pump,5 meter 24M118 VALVE,assembly,solenoid,base pump,A 121022 ELBOW,swivel,1/4tube x 1/4NPT 125733...

  • Page 50: Base Pump Wet Section, 24L880

    Parts Base Pump Wet Section, 24L880 ti18115a 3A2152B...
  • Page 51 Parts Part Description 201 L180SS PUMP,recip, displacement 202 16M221 HOUSING,valve,(7.5CM),base pump 3A2152B...

  • Page 52: Base Pump Lower, 24L878

    Parts Base Pump Lower, 24L878 ti18116a 3A2152B...
  • Page 53 Parts Part Description 16K892 MOTOR,servo 125874 ACTUATOR,linear,ET100,w/o motor 121797 SCREW,cap,socket 114766 BOLT,cap hex head 101044 WASHER,plain 100018 WASHER,lock,spring,1/2” 555395 NUT,1/2-13 16M223 PLATE,adapter,ET100,DF750,pump 617374 PLATE,pump,mounting 118435 GROMMET 123999 SCREW,cap,hex head 16M224 GUARD,tube,base pump 313  84/0130-27/11 LABEL,hand crush,1.3 X 1.1,triangle,ISO 15F837 ROD,tie 100128 WASHER,lock...

  • Page 54: Base Pump Inlet/Outlet Valves, 24L977

    Parts Base Pump Inlet/Outlet Valves, 24L977 ti18117a 3A2152B...
  • Page 55 Parts Part Description 918537 APPLICATOR,ball seat,1/2 port 16M353 CAP,cylinder 103338 PACKING,o-ring 16M352 COUPLING,piston,air cylinder,cycle 125917 CYLINDER,air, 125918 SWITCH,proximity,4MM,PNP/NPN,24VDC,3W 82/0217-A/11 MUFFLER,air,1/8NPT,mini 121022 ELBOW,swivel,1/4TUBEX1/4NPT 81/0398/11 CONNECTOR,field,straight 3A2152B...

  • Page 56: Base Pump Inlet/Outlet Valve Plumbing, 24M007

    Parts Base Pump Inlet/Outlet Valve Plumbing, 24M007 ti18118a 3A2152B...
  • Page 57 Parts Part Description 501 125925 FITTING,swivel,3/”4X1” 502 15U426 BUSHING,reducing 503 24L977 APPLICATOR,ball seat,1/2 port 504 166242 FITTING,elbow,street,90 degree 505 15M859 FITTING,adapter,male,swivel,1/2 SST 506 114572 FITTING,nipple,hex 507 V-565208080808SS CROSS,1/2NPT 508 123980 FITTING,swivel,3/4X1/2 509 122763 FITTING,elbow,straight,3/4NPT 510 504174 BUSHING,pipe 511 24L981 HOSE,coupled 512 122656 BUSHING,1/2X1/4NPT 513 124517...

  • Page 58: Base Pump Inlet/Outlet Valve Plumbing, 24M118

    Parts Base Pump Inlet/Outlet Valve Plumbing, 24M118 ti18119a 3A2152B...
  • Page 59 Parts Part Description Qty per Valve 123513 FERRULE,wire,18AWG 81/0287-3/11 CORD,18/3,7A 83/0028-C/11 CONNECTOR,cable,solenoid 120900 VALVE,power,4W,SSSR,1/4NPT,24VDC 121021 MUFFLER,air,1/4NPT 121022 ELBOW,swivel,1/4TUBEX1/4NPT 054130 TUBE,.250 OD 15F979 SCREW,pan head 3A2152B...

  • Page 60: Valve Stack, 24L893

    Parts Valve Stack, 24L893 705, ti18160a 3A2152B...
  • Page 61 Parts 24L893 24M126 24M127 Part Description 701 24L968 VALVE,1093,10A-4TS0-250-V-DISP 702 24L969 VALVE,1093,10A-4TS0-625-V-DISP 703 24M039 MIXER,stack assembly,(2)1093,w/cool 704 24M040 JACKET,cooling assembly,3/4X12 pipe 705 101682 SCREW,SHC,1/4-20X0.625 706 24M048 VALVE,assembly 707 110755 WASHER,plain 708 24L969 VALVE,1093,10A-4TS0-625-V-DISP 709 16M448 BLOCK,stack,module 710 124517 SENSOR,pressure,PGM,ambient 711 81/0428/11 CONNECTOR,PT06F1065 MIL 712 81/0099-4/11 CORD,20/4,5A,PVC,300’,80 degree.

  • Page 62: 24L905

    Parts Inhibitor/Catalyst/Color Pump Drive (1093 Valve), 24L905 ti18112a 3A2152B...
  • Page 63 Parts Part Description 01/2983/97 PLATE,tie,front,PD,1.5B 01/2982/97 PLATE,tie,back,PD44 01/2706-A/99 ROD,guide,1093,1.5BX2.0S A2010204 1093,connector,metering rod 96/0260/98 SCREW,SHC,8-32X0.63,SS A2010205 1093,connector,lead screw 96/0458/99 SCREW,FHSC,10-32X0.50 96/0328-2/98 SCREW,SHC,shoulder 01/2990/97 HOUSING,leadscrew 96/0273/99 SCREW,BHSC,8-32X0.19 V-98585A112 RING,retaining,external,0.625 84/0129/11 BEARING,ball,.625IDX1.375OD 16M285 NUT,leadscrew,drive 01/2994-1/25 LEADSCREW,drive,1093 16M284 COUPLER,leadscrew,12MM,motor,shaft 96/0363/99 SCREW,SHC,6-32X0.38 01/2992/97 RETAINER,bearing,leadscrew 16M286 PLATE,moutning GC2192 SCREW,SHDC,SS,.164X.375...

  • Page 64: Inhibitor/Catalyst/Color Pump Drive (1093 Valve), 24L969 And 24L968

    Parts Inhibitor/Catalyst/Color Pump Drive (1093 Valve), 24L969 and 24L968 926, ti18120a 3A2152B...
  • Page 65 Parts 24L969 24L969 Item Description 24L905 KIT,1093,driveE assembly,servo motor A2010207-10S 1093,rod,metering,5/8,SS 16M328 ROD,1093,metering,1/4,SS A2010203-10 1093,oil cup,large,5/8 16M329 CUP,1093,oil,large,1/4 D2000064 POSIPAK,5/8IDX7/8OD D2000042 POSIPAK,1/4IDX1/2OD 103559 PACKING,o-ring A2010206-10D 1093,sleeve,metering,5/8 16M327 SLEEVE,1093,metering,1/4,PTFE 16M324 VALVE,1093,main 96/0509/98 SCREW,SHC,10-32X2.50 16D002 CAP,END,air cylinder 123453 FITTING,1/4tube x 1/8NPT 111098 PACKING,o-ring,cylinder 95/0601/01 U-CUP,1-3/16IDX1-1/2OD...

  • Page 66: Needle Adapter Assembly, 24L906

    Parts 24L969 24L969 Item Description 16M326 BRACKET,mounting,module 96/0125/99 SCREW,SHC,10-24X0.50 100020 WASHER,lock,split,#10,MS 81/0398/11 CONNECTOR,field,straight Needle Adapter Assembly, 24L906 1004 1001 1002 1004 1003 ti18121a Part Description 1001 124998 FITTING,adapter 1002 16M287 BLOCK,1092,inlet/outlet,9/16-18 1003 24L907 VALVE,assembly 1004 B4000016 SCREW,SHC,10-32X1.00 3A2152B...

  • Page 67: Non-Drip Valve, 24L907

    Parts Non-Drip Valve, 24L907 1101 1105 1106 1107 1102 1104 1103 ti18122a Part Description 1101 01/0013-S/98 STEM,NDV,5/8,11/16,special seat 1102 97/0208/98 SPRING,.250 ODX1.00LG,8.99LB 1103 16M288 HOUSING,5/8,SS,soft seat,SAE 1104 01/0014/98 PIN,NDV,5/8,11/16,SS 1105 103648 PACKING,o-ring 1106 16M289 VALVE,head,NDV,5/8,11/16,PTFE 1107 120336 O-RING,packing 3A2152B...

  • Page 68: Valve Stack, 24M039

    Parts Valve Stack, 24M039 1216 1217 1216 1212 1201 1201 1217 1204 1202 1202 1205 1213 1204 1203 1213 1204 1205 1219 1204 1205 1203 1204 1205 1208 1213 ti18123a 3A2152B...
  • Page 69 Parts 24M039 24M126 Part Description 1201 16M450 BLOCK,stack,inlet 1202 103559 PACKING,o-ring 1203 16M448 BLOCK,stack,module,mix,inlet,10 1204 559011 O-RING,(-022) FKM 1205 C26213 CARTRIDGE,mixer 1208 16M451 BLOCK,stack,module,mix,outlet 1212 107445 SCREW,SHC,1/4-20X1.50 1213 113194 SCREW,cap,socket 1216 122763 FITTING,elbow,3/4NPT,90,3K 1217 125925 FITTING,swivel,3/4”X1”,SST,3K 1219 16M448 BLOCK,stack,module,mix,inlet 16M449 BLOCK,stack,module,mix 3A2152B...
  • Page 70 Parts Cooling jacket, 24M040 1306, 1307, 1308 1304 1309 1305 1302 1301 1302 ti18202a 1303 Part Description 1301 16M453 JACKET, cooling, 3/4x12 pipe mixer 1302 94/0417/99 CLAMP, hose, 3"-2-1/16" 1303 116658 FITTING, tube, male (1/4 npt) 1304 100721 PLUG, pipe 1305 121022 FITTING, elbow, male, 1/4 npt...

  • Page 71: Solenoid Valve, 24M048

    Parts Solenoid Valve, 24M048 1403 1401 1406 ti18105a 1402 24M048  24M126 Part Description 1401 83/0082/11 VALVE,power,4W,SSSR,24VDC 1402 83/0081/11 PLUG,1/4 1403 G0050125 VALVE,solenoid,manifold kit 1404  122522 CONNECTOR,5 pin 1405  551789 SCREW 1406 82/0337/11 PLUG,one-touch 1407  82/0414/11 MUFFLER ...

  • Page 72: Control Cabinet Exterior, 24L993

    Parts Control Cabinet Exterior, 24L993 1501 1502 1526 1510 1527 1521, 1522 1503, 1504, 1506, 1508 1528 1514, 1525 1515 1505, 1512, 1507, 1513 1508, 1509 1520 1511 1517 ti181096a 1519 1524 1523 3A2152B...
  • Page 73 Parts Part Description 1501 24L932 ENCLOSURE,LSR select,painted 1502 16K902 CONTROL,panelview 700 PLUS 6 1503 81/2060-E/11 BUTTON,mush 1504 81/2060-EL/11 LEGEND,e-stop,60MM,plain 1505 81/2080-1/11 BLOCK,contact,NO 1506 81/2070/11 LATCH,operator 1507 81/2060-P/11 OPERATOR,PB,dual 1508 81/2081-1/11 BLOCK,contact,NC 1509 81/2072-2/11 LIGHT,LED,white,24VDC,latch 1510 16M354 FAN,ENC,22VAC,4” 1511 81/0369-EG/11 GRILL,exhaust,4”,w/filter...

  • Page 74: Control Cabinet Interior, 24L871

    Parts Control Cabinet Interior, 24L871 1623 1624 1625, 1627, 1622 1603, 1601 1629, 1626 1628 1638 1630, 1631 1610 1611 1634, 1612 1640 1613 1609 1606, 1644 1608 1613 1602 1614 1614 1615 1650 1617 1618, 1619 1616 1615 1641, 1643 1621 1604...
  • Page 75 24M126 24M127 24M128 Part Description 1601 16K903 PANEL,back,60X36 1602 6690-34-301 SWITCH,ethernet,5 port 1603 24X024 DISCONNECT assembly,fused,30AMP 1605 24L930 TERMINAL,strip assembly,LSR select 1606 16K875 CONTROL,programmable,L45 1607 16K878 MODULE,SERCOS,drive,L4X 1608 16K879 MODULE,power supply,24 1609 16K877 MODULE,ehternet bridge 1610 6690-34-243 ANALOG module 1611...

  • Page 76: Control Schematics, 24L890

    Control Schematics, 24L890 Control Schematics, 24L890 3A2152B...
  • Page 77 Control Schematics, 24L890 3A2152B...
  • Page 78 Control Schematics, 24L890 3A2152B...
  • Page 79 Control Schematics, 24L890 3A2152B...
  • Page 80 Control Schematics, 24L890 3A2152B...
  • Page 81 Control Schematics, 24L890 3A2152B...
  • Page 82 Control Schematics, 24L890 3A2152B...
  • Page 83 Control Schematics, 24L890 3A2152B...

  • Page 84: Hmi Operation Overview

    HMI Operation Overview HMI Operation Overview STARTUP/ MAIN MENU SCREEN STATUS SCREEN ALARM STATUS SCREEN DRIVE / VALVE CON- ALARM HISTORY TROL SCREEN SCREEN PRESSURE LOGS PRESSURE SETUP SCREEN SCREEN COLOR PRESSURE / TORQUE / SPEED RATIO CHECK SETUP LOG SCREEN SCREEN CAT.
  • Page 85 HMI Operation Overview Change HMI Values To edit a value such as flow rate or percentage, press the button.   The keypad comes up, enter the new value. NOTE: The limits are displayed between the readout and keypad.   3A2152B...

  • Page 86: Appendix A - Hmi Screens Overview

    Appendix A - HMI Screens Overview Appendix A - HMI Screens Overview Startup Screens: Standard Startup Screen   Startup Screen with Accessories Installed 3A2152B...
  • Page 87 Appendix A - HMI Screens Overview NOTE: Various parts of the display are hidden based on what system is ordered or who is logged on. 1. In the upper right corner of this screen (and every screen) there is an indicator that says if there is a fault or not.
  • Page 88 Appendix A - HMI Screens Overview Status Screens: Standard Status Screen   Status Screen with Accessories Installed   3A2152B...
  • Page 89 Appendix A - HMI Screens Overview The Status screen pictorially represents the system and status of each item. 1. Base pump on left of screen: a. Far left valve indicator shows if the base inlet valve is in the opened or closed position. b.
  • Page 90 Appendix A - HMI Screens Overview Drive/Valve Control Screen: Standard Drive/Valve Control Screen 3A2152B...
  • Page 91 Appendix A - HMI Screens Overview Each gray box shows indicators and controls for the and the drive must be enabled and in the home noted pump. The controls in the lower right box will position. The pump will dispense a fixed shot operate all valves.
  • Page 92 Appendix A - HMI Screens Overview 2. ALL VALVES:   a. ENABLE/DISABLE DRIVES: These push but- e. OPEN/CLOSE/AUTO SCREW VALVE push tons work the same as the ENABLE/DISABLE buttons and indicator. These buttons are used DRIVE push buttons for each individual compo- to setup the customer supplied valve between nent, they just enable all the pumps or disable the outlet of the mixer and entrance of the...
  • Page 93 Appendix A - HMI Screens Overview 3A2152B...
  • Page 94 Appendix A - HMI Screens Overview Pressure Setpoint Screens: Pressure Setpoint screen for basic system (24M093). NOTE: This screen is only accessible when the supervisor is logged in:   Pressure Setpoint screen for all (24M093, 24M126, 24M127, 24M128):   3A2152B...
  • Page 95 Appendix A - HMI Screens Overview 1. BASE/INHIBITOR/CATALYST/COLOR/MIXED Cur- rent Pressure (PSI) readout: This is the actual pressure in the pumps. If the pump is in the reload position, the readout shows the pressure of the material being pumped into the pump. If the pump is dispensing, the readout shows the pressure of the material being pumped to the stack.
  • Page 96 Appendix A - HMI Screens Overview Ratio Check Setup Screen:   This screen is used to set up shot a flow rate values for each component to do a single shot for troubleshooting. 1. BASE/INHIBITOR/CATALYST/COLOR SHOT RANGE: This is used to set how far the pump will travel to dispense a shot.
  • Page 97 Appendix A - HMI Screens Overview Setup Home (accessible by supervisor only):   This screen is used to define the home position for a pump if the pump loses its home position information. This only needs to be redone if the connection between the pump motor encoder and drive are disconnected.
  • Page 98 Appendix A - HMI Screens Overview Auto Mode Setup Screen:   This screen is used to set up the recipe for the base, the percentages of the other components. In order inhibitor, and catalyst (color also if 24M126 is used) in to dispense 100% base, adjust the inhibitor, catalyst AUTO MODE.
  • Page 99 Appendix A - HMI Screens Overview Pressure Log Screen: b. DOWN SCALE push button: Moves the PSI This screen is reached by the DATA LOGS push button  scale on the left side of the chart down to view a at the bottom of every screen. This is useful for set up  and troubleshooting. The screen is very useful when  lower pressure range. the kit 24M127 is used. On the basic system alone this  only displays the base pressure.   Once the PRESSURE  c. PEN push button: Changes scaling based on LOG screen is up, new buttons show up along the bot‐...
  • Page 100 Appendix A - HMI Screens Overview BASE/CATALYST/INHIBITOR/COLOR LOG screens:   5. PRESSURE (psi) Readout: This shows the actual These are accessible from the PRESSURE LOG SCREEN.      pressure valve of the component. These screens are identical for each component; the  base component is shown below as an example. NOTE: This may not show if the option (24M127, 24M128) is not being used. 1.
  • Page 101 Appendix A - HMI Screens Overview ALARM HISTORY Screen: This displays ALL alarms that have occurred. 1. The blue window contains the date and time the alarm and a description of the alarm. A list of alarm descriptions are in Machine Alarms on page 28. 2. SORT Push button: switches the order from newest to oldest or oldest to newest.
  • Page 102 Appendix A - HMI Screens Overview ALARM STATUS Screen: This screen displays all active alarms. Once an alarm is  corrected, the alarm is removed from this screen. 1. ALARM SILENCE Push button: If an alarm triggers the audio alarm, this button will silence the alarm. 2. ALARM RESET Push button: Some alarms require an operator to acknowledge the alarm by manually pushing this button.
  • Page 103 Appendix A - HMI Screens Overview ALARM POP UP Screen: Whenever an alarm occurs, this pops up to inform the  operator there is a problem. This information also goes  to the ALARM STATUS SCREEN. 1. CLEAR Push button: This clears the alarm. 2. ALARM SILENCE Push button: If an alarm triggers the audio alarm, this button will silence the alarm. 3. CLOSE Push button: This closes the pop up screen. NOTE: The alarms are still captured on the ALARM HISTORY or ALARM STATUS screens.

  • Page 104: Appendix B - Logging In And Out

    Appendix B - Logging In and Out Appendix B - Logging In and Out On power up, the user is the default with limited access 8. If the password is correctly entered, the Startup to screens. To log in to the supervisor level: screen will show the user as supervisor.

  • Page 105: Appendix C - Setting Home Position On Pumps

    Appendix C - Setting Home Position on Pumps Appendix C - Setting Home Position on Pumps The motors driving the pumps have absolute encoders a. Locate the base pump so the actuator is on them and do not lose their position on loss of power. extended about 4-1/2”.
  • Page 106 Appendix C - Setting Home Position on Pumps 4. Locate home position for the inhibitor, catalyst, and c. Turning the coupling clockwise retracts the color pumps (1093 valves). shaft, turning counter-clockwise extends the shaft. NOTE: There is no reason to disconnect the motors to move the couplings for these pumps.

  • Page 107: Appendix D - Selecting The Outlet Valve, Mounting The Stack To The Press

    Recommended for the customer to connect an auto- matic shutoff valve between the screw on the press and the LSR Select mixer. The LSR select has a solenoid valve and controls to connect a double acting valve. 1/4” Air Supply...

  • Page 108: Technical Data

    Technical Data Technical Data Flow Rate ........2.5 to 10 cc's per second.

  • Page 109: Dimensions

    Technical Data Dimensions Valve Stack 29.77 in 9.12 in 75.6 cm 23.2 cm 3/8-16 in 1.75 in 4.5 cm 1.66 in 4.2 cm 1.75 in 4.5 cm 1.66 in 4.2 cm 1.75 in 4.5 cm ti18131a 3/4 NPT Base Pump and Electrical Panel 24 in 42.50 in 3 in...

  • Page 110: Accessories

    Accessories Accessories 24M126 This kit is to add a third 1093 valve and necessary con- trols for the addition of color tinting. 24M127 This kit adds pressure monitoring for the inhibitor valve, catalyst valve, and mixer outlet. 24M128 This kit adds pressure monitoring for the third 1093 valve for color tinting.
  • Page 111 Accessories 3A2152B...

  • Page 112: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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