HADEF 29/06 E Series Installation, Operating And Maintenance Instructions
Electric chain hoist ultra-low headroom configuration with monorail hand geared trolley with monorail electric trolley
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Pos: 1.1 /1_HADEF/---TITELSEITE/Symbole/Ländersymbol @ 0\mod_1171286564146_52.docx @ 55 @ @ 1
Pos: 1.2 /1_HADEF/---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.docx @ 57 @ @ 1
Installation,- Operating and
Maintenance Instructions
Pos: 1.3 /1_HADEF/---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.docx @ 69 @ @ 1
HADEF Electric Chain Hoist
Type 29/06E - Synchro
Pos: 1.4 /1_HADEF/---TITELSEITE/Bauarten/exterm kurz @ 0\mod_1171290123367_52.docx @ 74 @ @ 1
Ultra-low headroom configuration
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Pos: 1.5 /1_HADEF/---TITELSEITE/Ausführungen/EHS, EES Synchro @ 2\mod_1279518684454_52.docx @ 14760 @ @ 1
with monorail hand geared trolley
with monorail electric trolley
Pos: 1.6 /1_HADEF/---TITELSEITE/Abbildung/29/06E-Synchro @ 2\mod_1279519463010_0.docx @ 14764 @ @ 1
5.52.180.00.01.07
EHS - Synchro
EES - Synchro
Rev.07
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Related Manuals for HADEF 29/06 E Series
Summary of Contents for HADEF 29/06 E Series
- Page 1 Pos: 1.2 /1_HADEF/---TITELSEITE/Allgemein/Titel - BA @ 0\mod_1171286931725_52.docx @ 57 @ @ 1 Installation,- Operating and Maintenance Instructions Pos: 1.3 /1_HADEF/---TITELSEITE/Allgemein/HADEF-Bezeichnung @ 0\mod_1171289923124_0.docx @ 69 @ @ 1 HADEF Electric Chain Hoist Type 29/06E - Synchro Pos: 1.4 /1_HADEF/---TITELSEITE/Bauarten/exterm kurz @ 0\mod_1171290123367_52.docx @ 74 @ @ 1 Ultra-low headroom configuration Pos: 1.5 /1_HADEF/---TITELSEITE/Ausführungen/EHS, EES Synchro @ 2\mod_1279518684454_52.docx @ 14760 @ @ 1...
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Page 2: Table Of Contents
Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original. -
Page 3: Information
Functional test .................. 16 11.1 Checks before the initial start-up................... 16 11.2 Functional test ......................... 16 Maintenance ..................16 12.1 General ..........................16 12.2 Monitoring ........................16 12.3 Replacing the load chain ....................16 12.4 Brake motor ........................17 12.5 ... -
Page 4: Indications To Determine The Used Part Of The Theoretical Usage Life
Pos: 5.3.2 /1_HADEF/---ALLGEMEIN/Hinweise/HINWEIS - Generalüberholung nur durch Hadef @ 0\mod_1176794916616_52.docx @ 4672 @ @ 1 NOTICE! Commitment A general overhaul may only be performed by HADEF or by a specialized company, authorized by HADEF. Pos: 6.1 /1_HADEF/2--SICHERHEIT/*Ü1*/#. Kapitel - Sicherheit @ 0\mod_1172054959462_52.docx @ 172 @ @ 1 Safety Pos: 6.2.1 /1_HADEF/2--SICHERHEIT/Allgemein/Warnhinweise + Symbole/01.Warnhinweise + Symbole @ 0\mod_1172050513996_52.docx @ 165 @ @ 1... -
Page 5: Requirements For The Operating Personnel
However, in everyday operation this degree of safety can only be achieved if all measures required are taken. It falls within the duty of care of the owner/user of the devices to plan these measures and to check that they are being complied with. Complete the operating and installation instructions by any instructions (regarding supervision or notifications)that are important for the special kind of use of the equipment, i.e. -
Page 6: Basic Safety Measures
Pos: 6.5 /1_HADEF/---ALLGEMEIN/Hinweise/GEFAHR - Losreißen, Personentr.,schweb.Lasten, ex verboten (E+P) @ 0\mod_1176799462104_52.docx @ 4735 @ @ 1 DANGER! It is not allowed: pulling loose of stuck loads, dragging of loads and inclined pulling is not allowed. in explosive atmosphere, except the unit is especially modified for it and marked by an indication label to transport people The device is not suitable for use on stages and in studios persons must not stand under a suspended load... -
Page 7: Transport And Storage
Pos: 6.10 /1_HADEF/---ALLGEMEIN/Hinweise/WARNUNG - Manipul.Überlast, verschlissene Ketten+Seile, beschädigte Haken, (E+P+H) @ 0\mod_1176813964906_52.docx @ 4789 @ @ 1 WARNING! The following is not allowed: to lift another load than the nominal safe working load to manipulate the sliding clutch if units are equipped with The use of elongated or damaged chains or wire ropes. -
Page 8: Design
Design HADEF Electric Chain Hoists, ultralow headroom configuration Type 29/06 EHS - with hand geared trolley Type 29/06 EES - with electric trolley With two hoisting gears which ensures low oscillation during lifting and lowering. Especially suitable to be combined with jib cranes. - Page 9 Trolley gear Combination of worm gear and motor Closed design - ventilation not necessary. 4.4.3 Control Control switch with emergency stop Classification of control according to lifting gear sizes Kind of control Serial Option Direct control AK 4-7 low voltage control AK8-10;...
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Page 10: Technical Data
Technical data Pos: 9.2.1 /1_HADEF/5--TECHNISCHE DATEN/Kettenzug/29/06/29/06E-Synchro @ 2\mod_1279522114323_52.docx @ 14788 @ @ 1 Capacity 1000 2000 2500 3200 hoisting unit AK 4 AK 4 AK 6 AK 7 AK 7 Number of chain falls FEM 9.511/ ISO 4301 2m/ M5 2m/ M5 2m/ M5 2m/ M5... -
Page 11: Devices With A Load Capacity Of Up To 6,3 T
Devices with a load capacity of up to 6,3 t 6.2.1 Setting and checking the gauge The trolley and the bottom block can be adjusted "B" beam flange width to different beam flange widths. "X" gauge Setting to the relevant beam flange width “B” is to be made as follows: Dimension "X"... -
Page 12: Chain Container Installation
Afterwards, tighten all nuts and safety nuts again. Pos: 10.3.4 /1_HADEF/6--MONTAGE/Kettenzug/29/06+91/09/05.Montage - Kettenspeicher - Synchro @ 2\mod_1279528853807_52.docx @ 14800 @ @ 1 Chain container installation The chain container is supplied as a complete unit. For the installation of the chain container, the following must be observed: Mount chain container (1) with screws (2) in the position provided (3). - Page 13 Pendant control lifting/lowering direct control 1 Emergency-Stop 2 Lifting (slow - fast) 3 Lowering (slow - fast) Illustration 4 Pos: 11.4.2 /1_HADEF/7--BEDIENUNG/Elektro/Hängetaster - 4 Tasten @ 0\mod_1173089593236_52.docx @ 444 @ @ 1 Pendant control – 4 push buttons 1 Emergency stop 2 Selection switch (as option) 3 Lifting (slow - fast) 4 Lowering (slow - fast)
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Page 14: Operation
Operation Pos: 12.2.1 /1_HADEF/8--BETRIEB Nur (E+P)/Allgemein/Elektro+Druckluft/04.Alle E @ 1\mod_1185781340750_52.docx @ 7412 @ @ 1 The following, important points must be observed when operating the equipment: Read the safety instructions. Never load the devices beyond their working load limit. When changing the motor turning direction, allow the motor to come to a standstill first. The prescribed maintenance intervals must be adhered to. -
Page 15: Gear
Pos: 13.2.3 /1_HADEF/9--INBETRIEBNAHME/Allgemein/Schaltpläne/03. Schaltpläne im Schaltschrank @ 2\mod_1273642096776_52.docx @ 14250 @ @ 1 9.2.4 Wiring diagram Wiring diagrams are situated in the terminal box or can be requested from HADEF by metioning of serial number. Pos: 13.2.4 /1_HADEF/9--INBETRIEBNAHME/Allgemein/Zuordnung Leitungen/04.Zuordnung Leitungen 29/06E-Synchro @ 2\mod_1279543363205_52.docx @ 14816 @ @ 1 9.2.5... -
Page 16: Functional Test
Functional test Pos: 15.2.1 /1_HADEF/11-FUNKTIONSPRÜFUNG/Funktionsprüfung/E+P Kettenzug @ 0\mod_1172670349005_52.docx @ 433 @ @ 1 11.1 Checks before the initial start-up Lifting gear Load chains must not be twisted. Lubricate the load chain with gear oil or suitable chain lubricant before first loading. Trolley drive The open-lying teeth of the trolley drive must be lubricated. -
Page 17: Brake Motor
Procedure: Only insert new chains in an unloaded state and as the chains that are currently in the device – i.e. not twisted. Remove chain from its fastening at the end and attach a chain link which is open at the side. A chain link which is open at the side, can easily be produced by grinding out a small piece. -
Page 18: Overload Protection
12.4.2 Disassembly of the brake Disassembly is performed in reverse order to the assembly. 12.4.3 Adjusting the air gap View "X" on the brake. 1 Loosen the locking screws (6) by half a turn. 2 Turn the cap screws (8) into the magnetic body (9) anti-clockwise. -
Page 19: Inspection
Inspection Pos: 17.2 /1_HADEF/13-PRÜFUNG/Wiederkehrende Prüfung/00.GÜ (nur motorische Geräte) @ 2\mod_1276587258148_52.docx @ 14490 @ @ 1 13.1 General Overhaul for motor-driven units The validated, national accident prevention regulations must be observed and the measures to reach "safe working periods (S.W.P.)" according to FEM 9.755. After the "theoretical working time D"... -
Page 20: Checking The Load Chain
13.3 Checking the load chain acc. DIN 685-part 5 L11 = pitch increase over 11 chain links L1 = pitch increase over 1 chain link Illustration 16 dm = detected link thickness Pos: 17.4.3.2 /1_HADEF/13-PRÜFUNG/Kettenzug/Lastkette/Tabelle - Ketten 5 - 7 - 9 @ 2\mod_1279548151411_52.docx @ 14848 @ @ 1 Chain dimensions Chain size Dimensions... -
Page 21: Service
Service Pos: 18.2.1.1 /1_HADEF/14-WARTUNG/Kettenzug/Lastkette/01.Lastkette - Schmierung @ 0\mod_1173362815667_52.docx @ 588 @ @ 1 14.1 Load chain Wear at the links is mainly due to insufficient maintenance of the chain. To ensure optimal lubrication of the links, the chain must be lubricated at regular intervals, depending on usage. -
Page 22: Hoist Gear
Hois st gear Low mainte enance Regular che ecks of lubric cation are ne ecessary. Change of l ubricant afte er 3 years. We recomm mend shorter r maintenanc ce intervals in n case of diff ficult operatin ng conditions s, e.g. -
Page 23: Lubricant Selection
14.7 Lubricant selection FUCHS SHELL ESSO ARAL MOBIL TOTAL CASTROL KLÜBER Renolin PG 220 Tivela S 20 Glycolube 220 Degol GS 220 Glygoyle 30 CARTER SY 220 Klübersynt GH 6-220 Renolin PG 320 Tivela S 320 Glygolube 320 Degol GS 320 Glygoyle 320 Klübersynt GH 6-320 Renolin PG 460... -
Page 24: Remedy
Remedy Pos: 20.2 /1_HADEF/16-ABHILFE/Alle/01.Alle E+P @ 3\mod_1414501384045_52.docx @ 27821 @ @ 1 Problem* Unit Cause Remedy No main power Check connection to mains supply Unit cannot be switched on Electric Hoists exchange 2 phases Phase sequence not correct (with low voltage control) (see waring note at the plug) Fuse burnt out Replace the fuse... -
Page 25: Decommissioning
Decommissioning Pos: 21.2 /1_HADEF/---ALLGEMEIN/Hinweise/WARNUNG - Außerbetriebnahe: Schäden vermeiden.. @ 0\mod_1177597023398_52.docx @ 5591 @ @ 1 WARNING! It is essential that the following points are observed in order to prevent damage to the equipment or critical injury when the device is being decommissioned: Pos: 21.3 /1_HADEF/17-AUßERBETRIEBNAHME/Allgemein/Alle Außerbetriebnahme @ 0\mod_1173431980767_52.docx @ 671 @ @ 1 It is mandatory that all steps for decommissioning the machine are carried out in the indicated sequence: First secure the working area for decommissioning, leaving plenty of space.