HADEF 20/94 AF Series Installation, Operating And Maintenance Instructions

HADEF 20/94 AF Series Installation, Operating And Maintenance Instructions

Monorail trolley
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Installation, Operating and
Maintenance Instructions
HADEF Monorail Trolley
Type 20/94 AF
as monorail push travel trolley
as monorail hand geared trolley
as monorail electric trolley
as monorail pneumatic trolley
5.52.692.00.01.06
AFR
AFH
AFE
AFP
Rev.06

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Summary of Contents for HADEF 20/94 AF Series

  • Page 1 Installation, Operating and Maintenance Instructions HADEF Monorail Trolley Type 20/94 AF as monorail push travel trolley as monorail hand geared trolley as monorail electric trolley as monorail pneumatic trolley 5.52.692.00.01.06 Rev.06...
  • Page 2: Table Of Contents

    Heinrich de Fries GmbH Heinrich de Fries GmbH, Gauss Str. 20, D-40235 Düsseldorf Heinrich De Fries GmbH will be named HADEF in the following text. Original operating- and maintenance instructions in German language. Translation in other languages is made of the German original.
  • Page 3: Information

    Maintenance ..................13 12.1 General ........................... 13 12.2 Monitoring ........................13 12.3 Brake motor ........................13 Inspection ..................14 13.1 Periodic checks ......................14 Service ..................... 14 14.1 Electric motor ........................ 14 14.2 Pneumatic motor ......................14 Trouble ..................... 15 Remedy ....................
  • Page 4: Duty Of Care Of The Owner

    Failure to follow the instructions of this manual can lead to unpredictable hazards. For any resulting damage or personal injury, HADEF assumes no liability. The unit was designed and built following a risk analysis and careful selection of the harmonized standards that are to be complied with, as well as other technical specifications.
  • Page 5: Appropriate Use

    DANGER! In order to avoid severe injury, please pay attention to the following when using the equipment: Use protective clothes/equipment. Do not wear long hair hanging down open. Do not wear rings or other jewelry. Do not wear clothes that are too big/wide. Do not reach into ropes, chains, drive parts or other moving parts with your hands Appropriate use The permitted safe working load of the devices must not be exceeded! An exception can be made during the...
  • Page 6: Transport And Storage

    Do not use a hoist that is defective, pay attention to any abnormal noise it makes during operation. Stop working immediately in case of disturbances and remedy failures. Any damage and faults must be reported to a responsible supervisor immediately. If the unit is put into motion, any persons in the immediate vicinity must be informed by calling to them! Please pay attention to the regulations for load carrying devices UVV for both positive and non-positive methods of attaching loads.
  • Page 7: Design

    Design HADEF trolleys with 2 load bolts. Type 20/94 AFR, with push travel trolley Type 20/94 AFH, with hand geared trolley Type 20/94 AFP, with pneumatic trolley Type 20/94 AFE, with electric trolley Functions Push travel trolley: The trolley is moved by pushing the load.
  • Page 8: Technical Data

    Technical data Travel speed: Capacity load bar size output current for beam flange width electric trolley 16/4 m/min from - to pneumatic trolley 8 m/min 500kg 50-146 147-302 Operating pressure: 50-179 180-310 0,06/0,25 0,75 0,45/0,8 pneumatic trolley 6 bar 66-185 186-310 0,06/0,25 0,75...
  • Page 9: Installation On The Beam

    There are distance tubes (5) and/or washers (6) situated on the load bars (2) of the trolley. Dimension "X" is set by placing washers (6) from the outer to the inner side ("X" increases) or from the inner to the outer side ("X" decreases).
  • Page 10: Tools

    Tools Capacity Size Tool 0,5t SW27 SW36 to 2t SW46 Load bar to 3,2t SW55 to 6,3t SW60 to 10t SW75 Load bar 12,5t SW22 with to 60t SW24 fixing ring diff. Operation Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation.
  • Page 11: Operation

    Radio control 1 Lowering (slow - fast) 2 Lifting (slow - fast) 3 Trolley travel left side (slow - fast) 4 Trolley travel right side (slow - fast) 5 Crane travel south (slow - fast) 6 Crane travel north (slow - fast) 7 no function 8 no function 9 start...
  • Page 12: Power Supply

    NOTICE! Hoists up to 1000 kg capacity and without motor-driven trolleys of hoisting unit must be tested by a “qualified person” before putting into operation for the first time. Hoists of 1000 kg capacity and up or with more than one motor-driven hoist movement; i.e. lifting and trolley movement, must be tested by a “licensed qualified person”...
  • Page 13: Maintenance

    Maintenance 12.1 General All monitoring, servicing and maintenance operations are to ensure correct functioning of the equipment; they must be effected with utmost care. Only “qualified persons” may do this work. Servicing and maintenance work must only be done when the hoist is not loaded. Records must be kept of all test results and measures taken.
  • Page 14: Inspection

    12.3.3 Adjusting the air gap View "X" on the brake. 1 Loosen the locking screws (6) by half a turn. 2 Turn the cap screws (8) into the magnetic body (9) anti-clockwise. 3 By turning the locking screws (6) clockwise, move the magnetic body (9) towards the anchor plate (10) using a feeler gauge until nominal air gap “a”...
  • Page 15: Trouble

    Lubricant: FUCHS Renolin B10 or a similar product. Recommendation Interval FUCHS Pneumatic motor 0,1l 3 Monate RENOLIN B10 Recommendation Interval FUCHS Maintenance unit 0,1l 1 month RENOLIN B10 Trouble Please pay attention to the following in case of problems: Troubles with the equipment must only be repaired by qualified personnel. Secure the unit against unintended operation start.
  • Page 16: Decommissioning

    Problem* Unit Cause Remedy Check the electric connection of the brake acc. to Electric trolley Switching error after intervention in the electric circuit the wiring diagram Brake lining carrier must be changed completely Brake linings are worn or dirty. If the unit is suitable for explosive atmospheres, the Motor does not brake or has excessive afterrunning.

This manual is also suitable for:

20/94 afr20/94 afh20/94 afe20/94 afp

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