Taylor C612 Operator's Manual
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Taylor C612 Operator's Manual

Taylor C612 Operator's Manual

Combination freezer
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OPERATOR'S 
MANUAL
Model C612
Combination Freezer
Original Operating Instructions
9/27/19 (Original Publication)
088698-M
(Updated 9/3/2020)

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Summary of Contents for Taylor C612

  • Page 1 OPERATOR’S  MANUAL Model C612 Combination Freezer Original Operating Instructions 9/27/19 (Original Publication) 088698-M (Updated 9/3/2020)
  • Page 2 Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions. © 2019 Taylor Company 088698-M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be...

  • Page 3: Table Of Contents

    C612 Exploded View Parts Identification ........
  • Page 4 Table of Contents Section 7: Operator’s Checklist During Cleaning and Sanitizing ......... . 7-1 Troubleshooting Bacterial Count .

  • Page 5: Section 1: To The Installer

    Care should be taken to ensure that all basic safety practices are followed during the installation and The Model C612 air-cooled machine requires a minimum servicing activities related to the installation and service of 3 in. (76 mm) of clearance on all sides. Install the ®...

  • Page 6: Electrical Connections

    IMPORTANT! A backflow prevention device is • For Cord-Connected Machines: Only Taylor required on the incoming water connection side. Please service technicians or licensed electricians may see the applicable national, state, and local codes for install a plug or replacement cord on the determining the proper configuration.

  • Page 7: Refrigerant

    Taylor service technician. regarding refrigerant recovery, recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local authorized Taylor distributor. IMPORTANT! Refrigerants and their associated lubricants may be extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes.
  • Page 8 TO THE INSTALLER Notes: To the Installer Model C612...

  • Page 9: Section 2: To The Operator

    If you should require technical assistance, please contact your local authorized Taylor distributor. Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor distributor, and only if all required service work is provided by a Taylor service technician.

  • Page 10: Compressor Warranty Disclaimer

    TO THE OPERATOR Compressor Warranty Disclaimer It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the The refrigeration compressor(s) on this machine are refrigerant is lost during the course of ordinary service to...

  • Page 11: Section 3: Safety

    Safety Section 3 We at Taylor are concerned about the safety of the IEC 60417-1) on both the removable panel and the operator when he or she comes in contact with the machine's frame. freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both the operator and the service technician.
  • Page 12 Failure to follow these instructions may result in trained personnel. Failure to comply may result in electrocution. Contact your local authorized Taylor personal injury. distributor for service. CAUTION! This machine must be placed on a WARNING! This machine must NOT be level surface.

  • Page 13: Section 4: Operator Parts Identification

    Operator Parts Identification Section 4 Figure 4-1 Operator Parts Identification Model C612...

  • Page 14: C612 Exploded View Parts Identification

    OPERATOR PARTS IDENTIFICATION C612 Exploded View Parts Identification Item Description Part No. Item Description Part No. Caster-4" SWV 3/4-10 Stem  Kit A.-Cover-Hopper*Dual X67061-SP 046437 w/Brake Pump A.-Mix Simplified X57029-14 Panel A.-Front Lower X59854 See page 4-5 and page 4-6...

  • Page 15: Model C612 Beater Door Assembly-Shake Side

    OPERATOR PARTS IDENTIFICATION Model C612 Beater Door Assembly—Shake Side Figure 4-2 Item Description Part No. Item Description Part No. Nut-Stud-Short 055989 Door A.-Shake Side X88603 Screw-Adjustment-5/16-24 056332 Pin-Handle-SS 055819 Nut-5/16-24 Finished Hex 029639-BLK O-ring 6” (Freezer Door) 033493 O-ring-1/4 OD x .070W 50 Duro...

  • Page 16: Model C612 Beater Door Assembly-Soft Serve Side

    OPERATOR PARTS IDENTIFICATION Model C612 Beater Door Assembly—Soft Serve Side Figure 4-3 Item Description Part No. Item Description Part No. Nut-Stud-Black-1.00 055989 Door A.-w/Baffle X88602-SER Screw-Adjustment-5/16-24 056332 Gasket-Door HT 4"-Double 048926 Nut-5/16-24 Finished Hex 029639-BLK Pin-Handle-SS 055819 O-ring-1/4 OD x .070W 50 Duro 015872-SER Kit A.-Beater-Front Shoes-Bearing...

  • Page 17: X57028-14 Pump A. - Mix Simplified - Shake

    Adaptor - Mix Inlet - Shake Blue 054944 changed higher or lower by substituting the valve body cap. The higher the (-), the higher the overrun. Your machine includes Pin-Cotter-Hairpin-1/8DIA 044731 two optional caps, 056873-12 and 056873-16. Tube A.-Feed Tube-SHK X55973 Operator Parts Identification Model C612...

  • Page 18: X57029-12 Pump A. - Mix Simplified - Soft Serve

    *Note: The standard pump is X57029-12. Overrun can be changed higher or lower by substituting the valve body cap. The Pin - Cotter 044731 higher the (-), the higher the overrun. Your machine includes two optional caps, 056874-10 and 056874-14. Operator Parts Identification Model C612...

  • Page 19: 088671 Parts-Tray - Shake Side

    Bearing-Door 055605 Blade-Scraper-16” 041103 Seal-Drive Shaft 032560 Pin-Handle 055819 O-ring - 7/8 OD x .103W 014402 Handle A.-Draw X83800-1 Door A. -Shake Side X88603 Shaft-Beater 050985 O-ring-6” (Freezer Door) 033493 Valve A.-Draw X56072 Nut-Stud 055989 Operator Parts Identification Model C612...

  • Page 20: 088672 Parts-Tray - Soft Serve Side

    032560 O-ring -7/8 OD x .103W 014402 Blade-Scraper-Plastic 8-1/8L 084350 Plug - Prime 028805 Beater A. X46231 Gasket-Door HT 4"-Double 048926 Bearing - Front - Shoe 050348 Door A.-w/Baffle *C612*SS X88602 Shoe-Front Helix- Front 084108 Operator Parts Identification Model C612...

  • Page 21: Accessories

    088671 Bottle-Wash-Plastic 044818 Tray -Parts-Soft Serve 088672 Tool-Mix Pump Shaft Removal 057167 Kit A.-Tune-Up C612 *Note: A sample container of sanitizer is sent with the Lubricant-Taylor 4 oz. 047518 ® machine. For reorders, order Stera-Sheen part no. 055492 Sanitizer-Stera Sheen See Note ®...

  • Page 22: Brushes

    Black Bristle Brush (1” X 2”) 013071 Brush-End-Door-Spout 039719 Double End Brush 013072 Blue Bristle Brush (3” x 7”) 023316 Blue Bristle Brush (1” x 2”) 013073 Brush-Pump Spout 054068 Brush Set (3) 050103 4-10 Operator Parts Identification Model C612...
  • Page 23 Figure 5-1 Item Description Item Description Power Switch Standby Key Fluorescent Display MIX LOW Indicator Auto Key Select (SEL) Key Wash Key Service Menu (Cone) Key Mix Pump Key Brush-Clean Counter MIX OUT Indicator Arrow Keys User Interface Model C612...

  • Page 24: Control Panel

    To better communicate in the international arena, symbols have replaced words on many of our operator Fluorescent Display switches, function, and fault indicators. Your Taylor The fluorescent display is on the front control panel. machine is designed with these international symbols.

  • Page 25: Reset Mechanism

    CAUTION! DO NOT use metal objects to press O-ring-3/8 OD x .070 W 016137 the reset button. Failure to follow this instruction may Tube A.-Feed-SS 5/32 Hole X29429-2 result in electrocution. O-ring-.643 OD x .077 W 018572 User Interface Model C612...

  • Page 26: Operating Screen Descriptions

    After hour 99, it will change to a letter and alarm will be on. If the system detects corrupt data during INITIALIZING, the following display will alert the operator a number. (Example: A0, A1, B0, B1, etc.) that the control settings may have been changed: User Interface Model C612...

  • Page 27: Menu Options

    SEL symbol to move the cursor to the next • CURRENT CONDITIONS number position. • NET SERVICE PIN ENTER ACCESS CODE Exit From Menu Selecting EXIT FROM MENU will exit the Manager's Menu and return the control panel keys to normal operation. User Interface Model C612...
  • Page 28 DST START WEEK press. Pressing the Up or Down arrow keys increases or > Second Sunday Third Sunday decreases the selected digits. Fourth Sunday User Interface Model C612...
  • Page 29 Enable the AUTO START TIME by pressing the Up arrow Change key to move the arrow Up to Enable. Press the SEL key > Exit to advance to the next screen. AUTO START TIME 00:00 Change > Exit User Interface Model C612...
  • Page 30 Manager's Menu. The control panel icons for MIX LOW and MIX OUT will illuminate as the mix level drops in the hopper, but the audible tone will be disabled. User Interface Model C612...
  • Page 31 (7°C) for more than 1 hour. (L/R) BRL>41F (5C) AFTER PF—The mix temperature SOFTWARE VERSION in the freezing cylinder was above 41°F (5°C) for more C612 UVC4 than 4 hours following a power failure. VERSION X X X > Next (L/R) HPR>59F (15C)—The mix temperature in the...
  • Page 32 The display may show the VISC message COMMUNICATIONS FAILURE during this HOPPER 41.0 41.0 time. BARREL 41.0 41.0 Press the SEL key to return to the Menu screen. 5-10 User Interface Model C612...

  • Page 33: Section 6: Operating Procedures

    Operating Procedures Section 6  The C612 machine stores mix in a hopper. It has a 3.4 qt. Note: When lubricating parts, use an approved (3.2 L) freezing cylinder for soft serve and a 7 qt. (6.6 L) food-grade lubricant (example: Taylor Lube).
  • Page 34 O-rings, and all sides of the door assembly, including the inside of the draw valve bore. Replace any damaged parts. Figure 6-8 Operating Procedures Model C612...
  • Page 35 Figure 6-12  Note: When lubricating parts, use an approved food-grade lubricant (example: Taylor Lube). Note: To ensure the mix does not leak from the back of the freezing cylinder, the middle section of the boot seal should be convex, or extend from the seal. If the middle...
  • Page 36 If a for any nicks, cracks, or signs of wear. If any defects scraper blade is nicked or worn, replace both blades. are present, replace the beater shoes. Figure 6-15 Operating Procedures Model C612...
  • Page 37 9. Before assembling the freezer door, check the following for any nicks, cracks, or signs of wear: the door bearing, door gasket, draw valve, O-rings, and all sides of the door assembly, including the draw valve bore. Replace any damaged parts. Figure 6-22 Operating Procedures Model C612...
  • Page 38 (See Figure 6-24.) adjustment screw clockwise. Turn the adjustment screw counterclockwise to decrease the flow rate. 16. Slide the long drip pan into the hole in the front panel.  (See Figure 6-26.) Figure 6-24 Figure 6-26 Operating Procedures Model C612...
  • Page 39 They cannot properly serve their intended function if nicks, cuts, or holes in the material are present. Inspect the plastic pump parts for cracks, wear, and delamination of plastic. Replace and discard any damaged parts immediately. Figure 6-31 Operating Procedures Model C612...
  • Page 40 7. Insert the valve cap into the hole in the mix inlet Figure 6-36 adapter. (See Figure 6-34.) Note: The head of the retaining pin should be located at the top of the pump when installed. Figure 6-34 Operating Procedures Model C612...
  • Page 41 For ease in installing the pump, put the ball crank 12. Lay the pump assembly, pump clip, cotter pin, and of the driveshaft in the 3 o'clock position. agitator in the bottom of the mix hopper for sanitizing.  (See Figure 6-39.) Figure 6-39 Operating Procedures Model C612...

  • Page 42: Sanitizing

     contact with all areas of the freezing cylinder. Wait at (See Figure 6-42.) least 5 minutes before proceeding with these instructions. (See Figure 6-44.) Figure 6-42 Figure 6-44 6-10 Operating Procedures Model C612...
  • Page 43 While the solution is flowing into the freezing cylinder, take particular care to brush-clean the mix-level sensing probes, mix hopper, mix inlet hole, outside of agitator housing, agitator, air/mix pump, pump clip, Figure 6-46 mix feed tube, and cotter pin. 6-11 Operating Procedures Model C612...
  • Page 44 Figure 6-49 5. Pour the remaing pail of sanitizing solution into the mix hopper. 6. Using the blue hopper brush, scrub the exposed sides of the hopper. Install the agitatior blade onto the agitator post. 6-12 Operating Procedures Model C612...

  • Page 45: Priming

    ALWAYS FOLLOW LOCAL HEALTH CODES. Note: You have just sanitized all food contact surfaces on the soft serve side of the freezer. To disassemble the Model C612, the following items will be needed. • Two cleaning and sanitizing pails •...
  • Page 46 Wash mode. the machine is in the Wash mode. 2. With a pail beneath the door spouts, raise the prime plug (soft serve side only) and press the Wash symbol . (See Figure 6-54.) 6-14 Operating Procedures Model C612...
  • Page 47 Note: If the drip pans are filled with an excessive amount of mix, the driveshaft seal(s) or O-ring(s) 2. Remove the driveshaft seal from each driveshaft. should be replaced or properly lubricated. 3. Remove the hopper covers, agitator blades, pump 6-15 Operating Procedures Model C612...

  • Page 48: Manual Brush-Cleaning

    (use parts trays, if available). 3. Return to the freezer with a small amount of cleaning solution. Using the black brush, clean the rear shell bearing at the back of each freezing cylinder.  (See Figure 6-58.) Figure 6-58 6-16 Operating Procedures Model C612...

  • Page 49: Section 7: Operator's Checklist

    Too strong of a solution may damage maintenance. Deteriorated or cracked water lines the parts, and too weak of a solution will not do an should be replaced only by an authorized Taylor adequate job of cleaning or sanitizing. distributor.

  • Page 50: Winter Storage

    OPERATOR’S CHECKLIST Winter Storage Your local Taylor distributor can perform this winter storage service for you. If the place of business is to be closed during the winter Wrap detachable parts of the freezer (such as the beater, months, it is important to protect the freezer by following...

  • Page 51: Section 8: Troubleshooting Guide

    Auto mode. pump motor is operating when the draw valve is raised. f. Freeze-up in mix inlet hole. f. Contact a Taylor service technician. - - - g. The mix pump ball crank is broken. g. Contact a Taylor service technician.
  • Page 52 Inadequate lubrication of the c. Lubricate properly. 6-3, 6-4 driveshaft. d. The driveshaft and beater d. Contact a Taylor service technician. - - - assembly work forward. e. Worn rear shell bearing. e. Contact a Taylor service technician. - - - f.
  • Page 53 Black Bristle Brush, 1” x 2” Inspect and replace Minimum if necessary. Double-Ended Brush Inspect and replace Minimum if necessary. Yellow Bristle Brush Inspect and replace Minimum if necessary. Brush Set (3) Inspect and replace Minimum if necessary. Parts Replacement Schedule Model C612...
  • Page 54 PARTS REPLACEMENT SCHEDULE Notes: Parts Replacement Schedule Model C612...
  • Page 55 LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or ...
  • Page 56 7. Failure, damage, or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration, or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
  • Page 57 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
  • Page 58 LIMITED WARRANTY ON EQUIPMENT Notes: 10-4 Limited Warranty on Equipment Model C612...
  • Page 59 Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or remanufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part.
  • Page 60 Taylor. 5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
  • Page 61 LEGAL REMEDIES The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
  • Page 62 LIMITED WARRANTY ON PARTS Notes: 11-4 Limited Warranty on Parts Model C612...

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