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SERVICE MANUAL Model C152 and C161 Soft Serve Freezer Original Service Instructions 01/23/2017 (Original Publication) 085592-S (Updated 7/29/2020)
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CAUTION: Information in this manual is intended to be used by Taylor service technicians only. Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice. Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
Beater Door Assembly Model C161..............4-12 Accessories Model C152 ................. 4-13 Accessories Model C161 ................. 4-14 X86420-12—Control A. 115V 60HZ (Model C152) .......... 4-15 X85977-76 Control A. (Model C161)..............4-16 X86366 Control A.-Channel (Model C152) ............4-17 X69423 Control A.-Channel (Model C161) ............4-18 X59557-27 Box A.-Cap &...
Machines that are permanently connected to safe operating and serviceable machines. The many fixed wiring and for which leakage currents may built-in safety features that are part of all Taylor machines exceed 10 mA, particularly when disconnected, are aimed at protecting operators and trained service not used for long periods, or during initial technicians alike.
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Authorized service personnel must ensure that the this machine. Failure to comply may result in personal proper personal protective equipment (PPE) is available injury or machine damage. and worn when required during installation and service. Introduction/Safety Model C152 & C161...
6-15P 208/230/60/1 Air 220-240/50/1 Air This machine may be manufactured in other electrical characteristics. Refer to the local Taylor distributor for availability. (For exact electrical information, always see the data label of the machine.) Air-Cooled Clearance: 4 in. (102 mm) on left and right, and 0 in. ...
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FIGURES IN BRACKETS INDICATE MILLIMETERS / DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO ( PLUS OR MINUS 1/16 INCH [1.5mm] ). DRAWING IS TO BE USED FOR REFERENCE ONLY - DO NOT USE FOR STORE CONSTRUCTION LAYOUT. 30070_A Figure 1-1 C152 with Cart C20800-W00 Introduction/Safety Model C152 & C161...
10.0 220-240/50/1 Water 10.0 This machine may be manufactured in other electrical characteristics. Refer to the local Taylor distributor for availability. (For exact electrical information, always see the data label of the machine.) Air-Cooled Clearance: 6 in. (152 mm) on left and right, and 0 in. ...
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FIGURES IN BRACKETS INDICATE MILLIMETERS / DECIMAL AND FRACTIONAL DIMENSIONS EQUAL TO ( PLUS OR MINUS 1/16 INCH [1.5mm] ). DRAWING IS TO BE USED FOR REFERENCE ONLY - DO NOT USE FOR STORE CONSTRUCTION LAYOUT. Figure 1-2 C161 with Cart C20700-W00 Introduction/Safety Model C152 & C161...
Do not obstruct air intake and discharge openings. Model C152 requires 4 in. (102 mm) of space on both Care should be taken to ensure that all basic safety sides, and no space at the rear of the machine. Model practices are followed during the installation and C161 requires 6 in.
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DO NOT operate this machine unless it is properly grounded and all service panels and access doors are restrained with screws. Failure to do so can result in severe personal injury from electrical shock! Introduction/Safety Model C152 & C161...
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It is recommended that the beater rotation adjustment be However any gas under pressure is potentially performed by a Taylor service technician. hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid.
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(1.6 m) from the floor. However any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion. 1-11 Introduction/Safety Model C152 & C161...
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INTRODUCTION/SAFETY Compressor Warranty Disclaimer It should be noted that Taylor does not warrant the refrigerant used in its machines. For example, if the The refrigeration compressor(s) on this machine are refrigerant is lost during the course of ordinary service to...
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GB/T 26572. X: Indicates that said hazardous substance contained in at least one of the homogeneous material for this part is above the limit requirement of GB/T 26572. 1-13 Introduction/Safety Model C152 & C161...
Pressures °F °C psi (kPa) Soft Serve C152—Air-Cooled: 20 to 22 psi (138-152 kPa) for a 21.1 240 to 270 normal product of 16°F to 18°F (-8.8°C to -7.7°C). (1,655 to1,862) C161—Air-Cooled: 21 psi (145 kPa) for a normal product 26.7...
Section 2: Controls • Generation II Control Logic Board • Service Tips for Generation II Boards • Control Overview • Refrigeration Schematic • Valve Functions Controls Model C152 & C161...
To monitor amperage, L1 power supplied to the beater motor must pass through the power board beater ™ terminals. The same Softech controls are used in both Controls Model C152 & C161...
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44ºF (6.6ºC) min. and approximately 30ºF (-1.1ºC) max. viscosity adjustment screw counterclockwise slowly until the machine cycles off. Setting Standby Temperatures 1. With the machine properly primed with fresh mix, turn the standby adjustment screw to the warmest position. Controls Model C152 & C161...
Mix-Low light extinguishes. 2. The Fan relay closes and opens again. The Mix-Out light extinguishes. 3. The Pump relay closes and opens again. The Mix light extinguishes. Controls Model C152 & C161...
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2. Rotate the adjustment screw back and forth from MIN to MAX. The bar graph should travel accordingly, indicating that the potentiometer is functional. If the bar graph lights do not react, the logic board is damaged. IMPORTANT! If the machine’s controls have Controls Model C152 & C161...
(TXV). Automatic Automatic Expansion Valve of the Controls the refrigerant flow Expansion Valve Freezing Cylinder Circuit during the cooling of the freezing cylinder. (AXV) 2-11 Controls Model C152 & C161...
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CONTROLS Notes: 2-12 Controls Model C152 & C161...
Adjust the temperature control. is too cold. 6. Product is collecting a. The top O-ring on the draw valve is improperly a. Lubricate properly or replace the O-ring. on top of the freezer lubricated or worn. door. Troubleshooting Model C152 & C161...
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The mix inlet hole is frozen up. a. The hopper temperature needs adjustment. into the freezing b. Incorrect usage of the mix feed tube. b. Follow the correct feed tube procedures and cylinder. use of the air orifice. Troubleshooting Model C152 & C161...
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17. The buttons do not a. The wire harness is disconnected from the a. Remove DEC plate and verify that wire activate when DEC plate or the logic board. harness is connected to DEC plate and logic pressed. board. Troubleshooting Model C152 & C161...
L-1 power travels through the power switch, beater overload switch, compressor high-pressure cut-out switch, L-1 terminal of the power board, and Mix terminal of the power board, and energizes the hopper refrigeration compressor and condenser fan. Troubleshooting Model C152 & C161...
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TROUBLESHOOTING Notes: Troubleshooting Model C152 & C161...
• Beater Door Assembly Model C152 • Beater Door Assembly Model C161 • Accessories Model C152 • Accessories Model C161 • X86420-12—Control A. 115V 60HZ (Model C152) • X85977-76 Control A. (Model C161) • X86366 Control A.-Channel (Model C152) • X69423 Control A.-Channel (Model C161) •...
CAUTION: Warranty is valid only if required service work is provided by an authorized Taylor service technician. NOTE: Taylor reserves the right to deny warranty claims on equipment or parts if a unapproved refrigerant was installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
PARTS Beater Door Assembly Model C152 Figure 4-5 Item Description Part No. Item Description Part No Valve-Draw 024763-SP1 Cap-Design 1.010"ID-6 PT. 014218 O-ring-7/8 OD x.103W 014402 Bearing-Guide 014496 Door A.-3SPT 1.5qt VALOX X86373-SER O-ring-2-3/4 OD x .139W 019998 Pin A.-Pivot-Short...
PARTS Accessories Model C152 Apply the appropriate Taylor approved food safe lubricant. Figure 4-7 Item Description Part No. Item Description Part No. Pail-6·qt. 023348 Lubricant-Taylor·4·oz. 047518 Brush-Rear BRG 1” D x 2” LG 013071 Kit A.-Tune-Up X25802 Brush-Double-Ended 013072 Sanitizer Kay-5 25 PKTS...
PARTS Accessories Model C161 Apply the appropriate Taylor approved food safe lubricant. Figure 4-8 Item Description Part No. Item Description Part No. Pail-6·qt. 023348 Lubricant-Taylor·4·oz. 047518 Brush-Rear BRG 1” D x 2” LG 013071 Kit·A.-Tune·Up X31167 Brush-Double·Ended 013072 Sanitizer Kay-5 25 PKTS...
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Model C15212H000, 115V 60HZ 1PH A/C Tecumseh (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments +Arm A.-Switch X30736 +Spring-COMP.720x.063x2.00 023664 +E-ring-1/4 IN-ZD 034962 Switch A.-Reed Interlock Door X65658-5 Switch-Pressure 440 Psi Solder 048230 Switch-Toggle-4PDT*On-None-On 037394 Switch A.-Power Terminal-Low Voltage Ground 034455 Tray-Drip 086312...
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Aux - May Use X47701SER2 Complete Kit +Relay-Start-Compressor TL3G 047702-27 +Capacitor-Start-60UF-220/275V 047703 +Dryer-Cap. Tube .026 ID x 8F 048725 Contactor 230VAC 1PH 50/60HZ 055248-27 Cord-Power 025340-27 Diagram-Wiring *C152* 086047-27 Harness-Trans Relay A. 086256-27 Kit A.-Motor-Fan X62253-27 Motor-1/2 Hp 059742-27 +Capacitor-Run 30MFD/370V 083338 +Capacitor-Start 130-156UF/330V 083339 +Screw-5/16-18x5/8 SERR.
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Model C15227H000, 208-230V 60HZ 1PH A/C Tecumseh (R404A) Description Part Number Qty. Warr. Class Comments Relay-Start-Compressor 048150 Main Relay-Start-Compressor TL3G 047702-27 Relay-Start-Compressor 048150 Main Starter-1 Phase 2.5 to 4 066794-27H +Overload-Thermal-1P-2.5/4.0A 067461-1H +Button-Reset 066794-1 Valve-Solenoid 7/64ORF x 1/4 043449-27...
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C152 ROHS Compliant Model C15240HW00, 220-240V 50 Hz 1PH A/C Tecumseh (R404A). ROHS Compliant Description Part Number Qty. Warr. Class Comments Block-Terminal 2P L1, N 039421 Compressor AKA9462ZXC-AK172JT 049302-40 +Capacitor Run 15UF/370V 027087 +Capacitor Start 72-88UF/330V 039567 +Relay Start Compressor...
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Optional Items Description Part Number Qty. Warr. Class Comments KIT A.-LEG/AIR SKIRT *C152* X86606 +PANEL-SKIRT-AIR *C152* 086649...
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C161 Standard Machine C16127F000, 208 230V 60Hz 1PH A/C Bristol (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments Actuator Switch Plastic 035609 Draw Switch Arm A. Switch X30736 Draw Switch Bearing Front 023262 Bearing Guide 014496 Beater A. *150/152/162/16 X24689 Belt AX24 055201...
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C16127F000, 208 230V 60Hz 1PH A/C Bristol (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments Bushing Split 43/64ID x 7/8OD 027691 Control Box Bushing Snap 15/16 ID x 1 023396 Control Channel Button Reset Red Plastic 055249 +Eyelet Reset Button 013739 Cable Ribbon PWR Relay 60 in 032445...
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C16127F000, 208 230V 60Hz 1PH A/C Bristol (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments Coupling 3/8FS x 1/4FS 031791 Cover Hopper Black*161* 085351 Decal INST CLN HPR 019029 Decal Troubleshoot 038374 Diagram Wiring 085584-27S Door A. 3 Spout 1.5 qt Valox X56906SER3 Rod A.
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C16127F000, 208 230V 60Hz 1PH A/C Bristol (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments Gear A.*Reducer 4 to 1 Service 025770-SER +Screw 1/4 20x3 Hex Head Cap 025984 +Screw 1/4 20x3 1/4 Hex Head 025985 Harness Wire Cap/Relay 063975-27 Harness Wire Control Box 069129-27...
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C16127F000, 208 230V 60Hz 1PH A/C Bristol (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments 085295 Pan-Drip 13-5/16 X85570 Panel A.-Lower Front 085572 +Bracket-Reset 049178 +E-Ring 3/16 .335 OD 1500-18P 013739 +Eyelet-Reset Button 013592 +Pin-Pivot X69433 Panel A.-Side Right 085678 Panel-Front 085262...
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C16127F000, 208 230V 60Hz 1PH A/C Bristol (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments 013496 Stud-Nose Cone-5/16-18x5/16-18 056802-SP +Nut-Stud 085304 Shield-Splash 064356 Shroud-Condenser 048818 Shroud Danfoss 023664 Spring-COMP.720x.063x2.00 Draw Switch X85704 Support A.-Drip Tray X85566 Switch A.-Draw 029244 Bearing-Switch 085567...
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C16127F000, 208 230V 60Hz 1PH A/C Bristol (R404A) Standard Machine Description Part Number Qty. Warr. Class Comments 043729-L Terminal-FEM.SP.INS.22-18.25 034455 Terminal-Low Voltage Ground 034807 Tray-Parts-Barrel-1.5 qt-Twin Optional 085698 Tray-Drip 030797 Tube-Feed-.166 Hole-SS-TM 044404 Valve-Access 1/4FL x 1/4 Sold Line Suction DANF 053565 Valve-Access-1/4MFL x 3/8ODS Line Access DISCCHG/Low...
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C16140FW00, 220 240V 50Hz 1PH, A/C Bristol (R404A), ROHS Compliant Description Part Number Qty. Warr. Class Comments 066395-95 Cord Power Harmonized 085584-40S Diagram Wiring *161* 055097-40G Motor 1/2 HP Remote Caps 059998 +Capacitor Run 10UF/370V 059759 +Capacitor Start 88 108UF/ C161 Water-Cooled Machine C16127R000, 208 230V 60Hz 1PH W/C Bristol (R404A) Standard Machine Description...
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C161 Marine Machine C16127 208-230v 60hz 1ph A/c Bristol (R404a) Marine Machine Description Part Number Qty. Warr. Class Comments X69433-SPN Panel A.-Side Right *161* X85729SER1 Panel A.-LWR Frnt-Complet 085262-SPN Panel-Side *161*L* 085274-SPN Panel-Rear *161*AC 085584-40M Diagram-Wiring *C161 MARI 085678-SPN Panel-Front *C161* 069129-40 Harness-Wire-Control Box 080967...
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