Pylontech UP5000 Product Presentation
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PYLONTECH
Product Presentation
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Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663

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Summary of Contents for Pylontech UP5000

  • Page 1 PYLONTECH Product Presentation Page 1 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 2 PRODUCT OVERVIEW APPLICATION & CONFIGURATION INSTALLATION MULTIPLE STRINGS TROUBLESHOOTING Page 2 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 3 PRODUCT OVERVIEW Page 3 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 4 *Dual-active protection: enhanced safety *Flexible current steps: enable 50% more power during critical temperature condition. *Dry contact wake up: available for Dry contact wake up. Figure UP5000 product parameters[2] Page 4 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 5 Product parameter feature *Double single string module quantity *95% DoD @60s *Double installation altitude *Pre-charge: smooth inrush current *Dual-active protection: enhanced safety *Flexible current steps: enable 50% more power during critical temperature condition. *Dry contact wake up: available for dry contact wake up.
  • Page 6 Ascendancy Lithium-ion Battery Testing Report from ITP renewable Australia shows the estimated state of health (SOH) against cycles completed for each Phase 2 battery pack still cycling. SOH is estimated by dividing the energy delivered at each capacity test by the energy delivered in the first capacity test.
  • Page 7 Ascendancy Compared with most types of LV batteries in the market, Pylon batteries posses: DoD – 95% Weight – 40kG for a 5kWh module Power strength – Available for max. 1C rate operation, peak up to 200 Amps @15 sec per single module Safety –...
  • Page 8 APPLICATION & CONFIGURATION Page 8 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 9 Application Page 9 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 10 Residential Hybrid Inverter Back-up • Peak Shaving • PV ESS • Page 10 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 11 (2) Min. Back-up time is based on rated power and related condition during beginning of life, in real application please consider the load. Quotation Item: 1.Battery Module(US3000C/UP5000) –varying amount depends on application. 2.External Cable kits–1 kit per 5kW installation. 3.Brackets/Cabinets –if necessary.
  • Page 12 12.0 24.0 21.6 24.0 22.8 14.4 28.8 25.9 28.8 27.4 16.8 33.6 30.2 33.6 31.9 19.2 38.4 34.6 38.4 36.5 UP5000 21.6 43.2 38.9 43.2 41.0 1.9hrs 24.0 48.0 43.2 48.0 45.6 26.4 52.8 47.5 52.8 50.2 28.8 57.6 51.8 57.6...
  • Page 13 INSTALLATION Page 13 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 14 CHECKING LIST For battery module package: 1 PC pair of power cables 1 PC grounding cable 1 PC user manual and warranty card Figure 4: US3000C battery module package Page 14 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 15 For battery module package: 1 PC pair of power cables 1 PC grounding cable 1 PC user manual and warranty card Figure 5: UP5000 battery module package Page 15 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 16 CHECKING LIST External cable kits 1 Pair of power cables ( NB: Please apply an advised communication cable with corresponding pin definitions of two terminals) Figure 6: Battery external cable kits Page 16 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 17 Before You Start Installation Manual • Location & Environment • Tools & Accessories • Compatible Inverter • Page 17 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 18 Installation 1)Battery Module Front Interface: US3000C Figure 7: US3000C battery module front interface Page 18 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 19 Installation 1)Battery Module Front Interface: UP5000 Figure 8: UP5000 battery module front interface Page 19 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 20 Installation 2) Cable connection Figure 9: US3000C battery cable connection diagram Figure 10: UP5000 battery cable connection diagram Page 20 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 21 Installation 2) Cable connection Figure 11: Battery communication port pin definitions Page 21 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 22 Installation 2) Cable connection: Communication cable connection: The one with empty Link Port 0 is the Master Battery Module, Which is connected to the Inverter, other batteries are slave batteries. 1 Master Battery configure with maximum 15 Slave Batteries in one string. Figure 12: Battery communication cable connection diagram Page 22 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 23 Installation 2) Cable connection: Ground cable connection: 1) Based on metal directly touch between the module’s surface and rack’s surface. If using painted rack, the corresponding place shall remove the painting. Figure 13: Battery rack 2) Install a grounding cable to the grounding point of the modules.
  • Page 24 Installation Power ≤ 5kW 5kW < Power < 10kW Figure 16: Battery power cable connection diagram Page 24 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 25 Power On/Off 1) Power on: Figure 17: Battery power switch Figure 18: Battery soft switch button Double check all the power cable and communication cable. 1.Switch ON all the battery modules by hard switch. 2.Press the Red SW button of master battery(≥ 0.5 sec). Page 25 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 26 Power On/Off 1) Power on: Note: 1) After the battery module is powered on, the soft-start function takes 3 sec to activate. Battery is ready to have a high- power output after soft-start operation is finished. 2) During capacity expansion or replacement, when paralleling different SOC/voltage of modules together, please maintain the system in idle for ≥15mins or...
  • Page 27 Power On/Off 2) Power OFF: Double check all the power wires and communication cables. 1.Press the Red SW button of the master battery.(0.5 sec) 2.Switch OFF the battery modules. Figure 19: Battery power off process Page 27 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 28 Inverter Suitable Communication Application Key features Installation brand battery type Activation Force charge Kodak US2000/US30 RS485 Off-grid Wall mounting US2000C/US3 Victron On/Off-grid Wall 000C, mounting UP2500,UP50 Sunsynk On/Off-grid Wall mounting Page 28 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 29 ** Comm. Cable PINOUT RS485 inverter Pin1 Pin2 Pin3 485B Pin4 Pin5 485A Pin6 Pin7 485A Pin8 485B Figure 19: Pylontech batteries with Kodak inverter connection diagram Page 29 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 30 Configuration-Kodak 3. Select suitable 2. Choose PYLON in the 1. Long press Enter to Menu, frequency in the 9 setting choose the suitable working setting mode. If you apply “USB” or “SOL” setting. 6. The 13 setting, charge 5. The 12 setting, discharge 4.
  • Page 31 A Cable, part number Pin4 CAN-H ASS030710018 for Pin5 CAN-L connection with US2000C/US3000C/UP500 Pin6 0/Force-L, you cannot use Pin7 CAN-H the cable supplied by Pin8 CAN-L Pylontech. Page 31 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 32 1. When connected to the 2. Go to settings, 3. Switch on “DVCC” 4. Go to settings, open “ESS” battery, the color control open “DVCC” can automatically identify “Pylontech” 8. The host computer (VE configure) settings can be referred at Victron website: https://www.victronenergy.com...
  • Page 33 ** Comm. Cable PINOUT Suitable Breaker inverter Pin1 Pin2 Pin3 Pin4 CAN-H CAN-H Pin5 CAN-L CAN-L Pin6 Pin7 Pin8 Figure 21: Pylontech batteries with Sunsynk inverter connection diagram Page 33 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 34 Configuration-Sunsynk 1. Press Enter/Gear icon to go to setup 3. Press “Shut Down” and Set 2. Press “Battery”. menu. “Shut down” at 3%, “Low Batt” at 5. Tick “BMS_Err_Stop”. 4. Press “Batt type”. Choose battery mode “Lithium”, input capacity, charge/discharge current according to battery number Page 34 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 35 MULTIPLE STRINGS Page 35 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 36 1) Cable connection for RS485: Figure 22: RS485 bus communication cable connection diagram for Pylontech batteries Make sure all dip switches of master batteries are R0XX, then turn ON batteries. R: is the • baud rate of RS485 needed, all master batteries shall be the same.
  • Page 37 2) Cables Connection for CAN: Figure 23: CAN bus communication cable connection diagram for Pylontech batteries 1 ) Set all dip switches at 0000 first, turn on the batteries. 2) After all batteries are in running mode, the buzzer of master battery in group1 will ring 3 times.
  • Page 38 Mixture application A new battery module can be added onto an existing system at any time. Please make sure that the new battery is acting as the master. The new module, due to a higher SOH may have a difference on SOC with the existing system, but it will not affect the parallel connection system performance.
  • Page 39 TROUBLE SHOOTING Page 39 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 40 Solution: Please refer to pin definition diagrams. At present, the complex technical training is only open to SegenSolar SA. Should you experience any technical issues, please contact Segensolar for assistance. Pylontech share the most advanced product knowledge with them. Page 40...
  • Page 41 Reference list [1] Pylon Technologies Co., Ltd. Rechargeable Li-ion Battery US3000C Operation Manual. Version: 20CQSV1103. [2] Pylon Technologies Co., Ltd. Rechargeable Li-ion Battery UP5000 Operation Manual. Version:SD20UP501001. [3] ITP Renewables Australia. Lithium-ion Battery Testing Report. Page 41 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...
  • Page 42 Thank you To recap on todays' webinar please visit our portal Page 42 Contact SegenSolar (PTY) Ltd | e: info@segensolar.co.za | t: 08780 20663...

This manual is also suitable for:

Us2000cUs3000c

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