Pylontech UP2500 Product Manual

Pylontech UP2500 Product Manual

Rechargeable lithium-ion battery
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Rechargeable Lithium-Ion Battery
UP2500 Product Manual
Information Version 2.0
Pylon Technologies Co., Ltd. Confidential

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Summary of Contents for Pylontech UP2500

  • Page 1 Rechargeable Lithium-Ion Battery UP2500 Product Manual Information Version 2.0 Pylon Technologies Co., Ltd. Confidential...
  • Page 2 2 / 22 18BPSV0804...
  • Page 3: Table Of Contents

    This manual introduces UP2500 from Pylontech. Please read this manual before you to install the battery and follow the instruction carefully during the installation process. Any confusion, please contact Pylontech immediately for advice and clarification. Content SAFETY PRECAUTIONS .......................... 4 1.1 Before Connecting ...........................
  • Page 4: Safety Precautions

    1. Safety Precautions Reminding 1) It is very important and necessary to read the user manual carefully (in the accessories) before installing or using battery. Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, or death, or can damage battery, potentially rendering it inoperable.
  • Page 5: In Using

    5) In case of fire, only dry powder fire extinguisher can be used, liquid fire extinguishers are prohibited; 6) Please do not open, repair or disassemble the battery except staffs from Pylontech or authorized by Pylontech. We do not undertake any consequences or related responsibility which because of violation of safety operation or violating of design, production and equipment safety standards.
  • Page 6: Introduction

    UP2500 lithium iron phosphate battery is one of new energy storage products developed and produced by Pylontech, it can be used to support reliable power for various types of equipment and systems. UP2500 is especially suitable for application scene of high power, limited installation space, restricted load-bearing and long cycle life.
  • Page 7: Specifications

    2.2 Specifications Basic Parameters UP2500 Nominal Voltage (V) 25.6 Nominal Capacity (Wh) 2840 Usable Capacity (Wh) 2550 Dimension (mm) 442*420*120 Weight (Kg) 26.5 Discharge Voltage (V) 23.2 ~ 28.5 Charge Voltage (V) 28.2 ~ 28.5 Recommend Charge/Discharge Current (A) Max. Charge/Discharge Current (A)
  • Page 8: Equipment Interface Instruction

    2.3 Equipment Interface Instruction This section details the front panel of the interface functions. UP2500 Product Front Interface Power / SW Switch Power Switch: ON: the battery standby, no output. OFF: turn off the battery completely. SW Switch: Press 2s to turn on or turn off battery SOC light: 4 green LED to show the battery’s current capacity.
  • Page 9 L 0/1 / RS485 Link Port0/1 or RS485 Communication Terminal: (RJ45 port) follow Pylon Low voltage protocol RS485 for UP2500, for communication between multiple parallel batteries and between master battery to host equipment. CAN Communication Terminal: (RJ45 port) follow Pylon Low voltage protocol CAN, for communication between master battery and host equipment.
  • Page 10: Definition Of Rj45 Port Pin

    Definition of RJ45 Port Pin RS485 Pin CAN Pin CAN H CAN L RS485A RS485B Definition of RJ11 Port Pin RS232 Pin Power Terminals +/- Power cable terminals: there are two pair of terminals with same function, one connects to equipment, the other one paralleling to other battery module for capacity expanding.
  • Page 11: Safe Handling Of Lithium Batteries Guide

    3. Safe handling of lithium batteries Guide 3.1 Schematic Diagram of Solution 3.2 Explanation of Symbol 11 / 22 18BPSV0804...
  • Page 12: Tools

    3.3 Tools The following tools are required to install the battery pack Wire cutter Crimping Modular Plier Screw Driver NOTE Use properly insulated tools to prevent accidental electric shock or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces of the available tools, except their tips, with electrical tape.
  • Page 13: Installation

    Grounding cable: 1000 Grounding cables use 10AWG yellow-green cables. UP2500 modules’ grounding is based on metal directly touch between the module’s surface (SGCC) and rack’s surface. If uses normal rack, may need to remove the paint at the corresponding place.
  • Page 14: Installation Location

    2) For battery system connects to inverter: Two long power cables (current capacity 120A) and one communication cable for each energy storage system: 2000 2000 3500 NOTE These three long cables are NOT in battery package, they are in another extra small cable box. If there is anything missed, please contact dealer.
  • Page 15: Installation

    Installation A. Put battery modules into cabinet and connect the cables: 15 / 22 18BPSV0804...
  • Page 16 RS485 communication: 16 / 22 18BPSV0804...
  • Page 17 CAN communication: (1) Put the battery into the cabinet; (2) Drive the 4 pcs screws; (3) Connect the cables between battery modules. If use 17 / 22 18BPSV0804...
  • Page 18: Power On

    (4) Connect the cables to inverter The power cables’ current capacity is 120A(peak). If the battery string’s current over this limit, must configure 2 pairs of external power cables to reach 240A. If nominal current of battery system is higher than 100A, it is suggested to use 2 pairs of cables. (5) There shall be a manual disconnecting device (breaker, etc.) between battery system and inverter.
  • Page 19 If all the battery LED lights on, and then off, which means the battery system is good and working. 19 / 22 18BPSV0804...
  • Page 20: Trouble Shooting Steps

    5. Trouble Shooting Steps Please always check the ‘LED Indicators Instructions’ table for the detailed faulty definition before any trouble-shooting steps. 5.1 Problem determination based on: 1) Whether the battery can be turned on or not; 2) If battery is turned on, check the red and yellow light is off, flashing or lighting; 3) If the red light is off, check whether the battery can be charged/discharged or not.
  • Page 21: Emergency Situations

    Damaged batteries are dangerous and must be handled with the utmost care. They are not fit for use and may pose a danger to people or property. If the battery pack seems to be damaged, pack it in its original container, and then return it to Pylontech or an authorized dealer. NOTE Damaged batteries may leak electrolyte or produce flammable gas.
  • Page 22 Pylon Technologies Co., Ltd. No. 73, Lane 887, ZuChongzhi Road, Zhangjiang Hi-Tech Park Pudong, Shanghai 201203, China +86-21-51317699 | +86-21-51317698 service@pylontech.com.cn www.pylontech.com.cn 22 / 22 18BPSV0804...

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