Coinco 800 Series Operation And Service Manual
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Coinco 800 Series Operation And Service Manual

Coinco 800 Series Operation And Service Manual

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800
COINCO GLOBAL 2
800 SERIES
®
O P E R AT I O N AN D S E R V I CE MANUAL

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  • Page 1 COINCO GLOBAL 2 800 SERIES ® O P E R AT I O N AN D S E R V I CE MANUAL...

  • Page 2: Table Of Contents

    Routine Maintenance ................25 Cleaning....................25 Removing/Replacing Individual Modules ..........26 Clearing Coin Jams ................26 SECTION 5: TROUBLESHOOTING Error Codes ................... 27 Diagnostics ................... 28 Troubleshooting Guide ................. 29 SECTION 6: EXPLODED VIEWS Exploded Views ..................31 Page 2 800 Series...

  • Page 3: Section 1: General Information Introduction

    Coinco Service Centre for information or information. Taking time to read this manual service. For your information, the first four...

  • Page 4: Features

    SECTION 1: GENERAL INFORMATION Features Specifications · The COINCO GLOBAL 2 ® coin changer has Power Requirements (by model) a modular design for easy service. · Tubes snap in and out of housing for easy MDB ............ 34V DC customization of your changer Single/Four Price ....24V AC, 50/60 Hz...

  • Page 5: Section 2: Installation

    7. Set the desired vend price and options on the changer. Refer to Section 3: Configuration Note: The vend prices are set on the vending machine controller when operating in MDB mode or Protocol ‘A’ non-price Figure 1 holding. Page 5 800 Series...
  • Page 6 Note: Hand loading the tubes will not give an accurate audit reading. If audit is required, the tubes should be loaded in Fill mode see relevant section of this manual for further details. Page 6 800 Series...

  • Page 7: Installation Diagrams

    P1 - Protocol A EXACT CHANGE Data Connector Data Connector SELECTION EXECUTIVE COIN SWITCHES CHANGER (E.G. GBP-A801C) VENDING MACHINE CONTROLLER SHIELD DIGITAL DISPLAY P1 - Protocol A Power Connector P2 - Protocol A Data Connector VEND MOTORS Page 7 800 Series...
  • Page 8 Vend Line 2 EXECUTIVE COIN CHANGER Vend Line 3 (E.G. GBP-F811) Vend Line 4 Vend Relay Blocker Neutral Live Typical Vending machine vend line wiring, Only to be used as an example. Neutral P1- Jones Plug Page 8 800 Series...

  • Page 9: Section 3: Configuration

    SECTION 3: CONFIGURATION Display Mode The 800 Series changer is equipped with a four-digit, seven-segment display, located on Digital Display the acceptor gate. The Display Mode is utilized via the four Inventory Buttons also located on the acceptor gate (see Figure 9).

  • Page 10: Option Switch Module

    “Use Correct Change” indicator. Uses a programmable value for “Use Correct Change” indicator. “Use Correct Change” indicator is illuminated when changer is unable to make change for the programmed value or any lesser value. Page 10 800 Series...

  • Page 11: Setting The Vend Price On A Single-Price Changer

    “A011”. VIA COINCO SUPPORT SOFTWARE Consult Coinco Support Software manual for NOTE: The vend price must be set to an price setting instructions. amount greater than zero for the changer to accept coins in single-price mode.

  • Page 12: Setting The Vend Price On A Four-Price Changer

    1 or 255. vend. VIA COINCO SUPPORT SOFTWARE VIA DIGITAL DISPLAY Consult Coinco Support Software manual for 1. Enter the Display Mode (see “Display price setting instructions. Mode” section of this manual). 2. Press B to scroll up to C001 (Price 1).

  • Page 13: Setting The Vend Price On A Protocol A Changer

    The vend price on a Protocol A changer may be ENABLING CASHLESS PRICELINES set in three ways: (C053) • via Coinco Support Software; • via DEX/UCS; If the vending machine operates in Price Hold- • via the digital display ing Mode, address C053 is used to enable the Cashless pricelines C201 to C225.

  • Page 14: Setting The Vend Price On Mdb And Bdv Changers

    (VMC). two Float Mode Options which are set through See vending machine manual for details. the use of Coinco Support Software or the digital display. Manual Fill Mode STANDARD LEVEL FLOAT MODE Manual Fill Mode allows coins to be inserted...

  • Page 15: Setting The Float Mode Levels

    4. Press C to enter the Address. VIA COINCO SUPPORT SOFTWARE 5. “A” will be displayed indicating tube “A”. Consult Coinco Support Software manual for Use button B (increase) or button D (de- tube float level setting instructions. crease) to reach the desired tube selection.

  • Page 16: Setting The "Use Correct Change" Value

    The “Use Correct Change” light can be pro- VIA COINCO SUPPORT SOFTWARE grammed to come on in three ways: • via Coinco Support Software; Consult Coinco Support Software manual for • via DEX/UCS (Protocol A Only); “Use Correct Change” light setting instructions. • via the Digital Display.
  • Page 17 5c so this is coin number 0. PROTOCOL A EXACT CHANGE GROUP SETTINGS C014 will list all coins accepted. Select the coin value - all coins up to and including this value will be accepted when the exact change light is Page 17 800 Series...

  • Page 18: Reading Audit Information

    6. Press A to exit to the “FULL/FILL AbCd” message. NOTE: Audit Information is “read only” it can only be reset using Coinco Support software. or if address C049 is enabled (Use address C050 to clear audit data) NOTE: Free vends issued directly from the vending machine are not audited by the changer.

  • Page 19: Digital Display Address Chart

    Value card sales life Value sales from prepaid period D 0 3 1 Value card credit life Value credit to prepaid card D 0 3 2 Value card discount life Value discounts during prepaid card use Page 19 800 Series...
  • Page 20 Peripheral and Clear Checksum Flag No Executive Card Reader 0 Checksum OK 1 Checksum Error Executive Card Reader Installed 4 Checksum OK 5 Checksum Error C020 Bill Value (scaled) Value C021 Four Price Time out Programmable 4-20 seconds Page 20 800 Series...
  • Page 21 25 Price Lines. The Prices Lines are used when in Price Holding mode for coin credit. C201-C225 Cashless Price Lines 25 Cashless Price Lines. The Prices Lines are used when a vend is carried out using credit Page 21 800 Series...
  • Page 22 Applicable to Dual Currency 1 Remainder enabled, never cleared models only 2 Remainder enabled, cleared at reset 3 Remainder enabled, cleared at payout 4 Remainder enabled, cleared at reset or payout * Indicates a sub-address is used Page 22 800 Series...

  • Page 23: Changing The Coin Tubes

    ABOUT THE SHIMS values will be rejected. If value “e” is chosen ® The coin tubes in your COINCO GLOBAL2 for a new destination, the coin type dropped will changer utilise six interchangeable shims to have its routing changed to the cashbox. Press- accommodate variable thicknesses of coins.
  • Page 24 “802”. 9. Select tube C and drop one of coin type 2. 10. Finally, Select tube D drop one of coin type EXAMPLE: The COINCO GLOBAL® changer is configured as follows: 11. Verify all coins have been routed to the desired tubes.

  • Page 25: Section 4: Maintenance

    Routine Maintenance Cleaning Routine maintenance will improve performance A majority of your COINCO GLOBAL2 ® and extend the working life of your COINCO changer is manufactured from a high-quality GLOBAL2 ® changer and reduce the need for plastic, which should only be cleaned with a more involved repairs.

  • Page 26: Removing/Replacing Individual Modules

    Should a coin jam occur in the cashbox chute area, use the following steps to help dislodge Modular assembly replacement provides the coins: ® basis of all COINCO GLOBAL2 series changer repair. Instructions for removing and 1. Remove changer from vendor. replacing 2.

  • Page 27: Section 5: Troubleshooting Error Codes

    “E 82” ....VMC attempting to pay out .........coins from an empty tube The following errors will require the changer to be sent to a Coinco service centre for repair: “E 21” ......A to D Conversion fault “E 22” ......Validation Opto Fault ....

  • Page 28: Diagnostics

    Lower Sensor Is Blocked small and the remainder system is disabled Lower and Upper Sensors Are Blocked Tube Is Jammed Rejected as the coin set associated with this Sensor Error coin is not enabled Figure 14 Figure 15 Page 28 800 Series...

  • Page 29: Troubleshooting Guide

    Replace acceptor with good Replace defective acceptor. Gives No/Or Erratic acceptor and test to see if Credit changer functions properly. If still no/erratic credit, Replace changer’s main logic board. If still no/erratic credit, Replace changer’s main power harness. Page 29 800 Series...
  • Page 30 Make sure motor wires are Plug motor wires into properly connected to changer’s logic board. main logic board. If still no payout, replace motor Replace defective with good motor and test to see if payout motor. changer operates properly. Page 30 800 Series...

  • Page 31: Section 6: Exploded Views Exploded Views

    SECTION 6: EXPLODED VIEWS 58.4 800 Series Dimensional View ALL MEASUREMENTS ARE SHOWN IN MILLIMETERS 138.9 66.5 61.5 68.3 R173.0 25.2 MAX OPENIN G 20.3 INT’ L 11.7 LEVER 16.3 138.9 76.2 68.3 61.72 37.3 358.6 3X 6.4 114.1 335.3 COIN RETURN 40.1...
  • Page 32 SECTION 6: EXPLODED VIEWS 800 Series Final Assembly ITEM NO. DESCRIPTION ITEM NO. DESCRIPTION Assembly, Housing Harness, Bill Validator (optional, selective models) Assembly, Payout Label, Configuration Assembly, Acceptor Screw, Flat Head #4 x 5/16 Assembly, Transformer (F/S models only) Tube, Inventory...
  • Page 33 SECTION 6: EXPLODED VIEWS 800 Series Payout Base Assembly ITEM NO. DESCRIPTION Removed Tube/Home Sense Board-Lower Gear, Encoder Cover, Gearbox Base, Payout-Upper Base Payout-Lower Assembly, Motor/Harness Lens, Tube Sense-Lower Assembly, Sweeper Gear, Reduction Arm, Coin Clearing Harness, Lower Tube Sense...
  • Page 34 SECTION 6: EXPLODED VIEWS 800 Series Acceptor Assembly Page 34 800 Series...
  • Page 35 SECTION 6: EXPLODED VIEWS 800 Series Acceptor Assembly ITEM NO. DESCRIPTION Mainplate and Coil Operating Lever Spring Operating Lever Retaining Ring Gate Lever Pivot Screw Gate and Coil Assembly Gate Board Keypad Gate Cover Label Front Cover Intermediate Cover Label, Mirror .575...
  • Page 36 SECTION 6: EXPLODED VIEWS 800 Series Harness and Logic Board Configuration “G” (MDB) HARNESS 407544 SMALL PLUG LARGE PLUG (2 REQ’D) “G” (CONNECTOR) 407499 “G” (MDB) CONFIGURATION PROTOCOL “A” HARNESS “G” (MDB) HARNESS “A” COM DEX/MIS HARNESS DEX HARNESS (CONNECTOR) “G”...
  • Page 37 800 Series Harness and Logic Board Configuration PROTOCOL“A” WITH MDB MASTER CONFIGURATION SINGLE/FOUR-PRICE HARNESS 407864 BILL VALIDATOR (CONNECTOR) DEX/MIS PRIMARY TRANSFORMER (CONNECTOR) “G” (MDB) HARNESS HARNESS 407544 SINGLE/FOUR-PRICE HARNESS LARGE PLUG (CONNECTOR) DEX/MIS HARNESS (CONNECTOR) BILL VALIDATOR (CONNECTOR) “G” (MDB)
  • Page 38 St. Louis, MO 63124-2013 Phone: (314) 725-0100 Coin Acceptors Europe Ltd. 4 The Felbridge Centre Imberhorne Lane, East Grinstead W. Sussex RH19 1XP England Phone: 44-(0)1342-315724 Email: europe@coinco.com Coinco Publication No. 924242 Rev. 4 Website: www.coinco.com 01/2005 Printed in the U.S.A.

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