Wacker Neuson DV60 Operator's Manual

Wheel dumper

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Operator's manual (212 pages)

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DV60 DV90

Vehicle Model

Material Number

Version

Date

Language

Operator's Manual

Wheel Dumper

DV100

D24-11 D24-12 D24-13

1000509015

1.1

06/2023

[en]

Table of Contents

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Summary of Contents for Wacker Neuson DV60

Page 1 Operator’s Manual Wheel Dumper DV60 DV90 DV100 Vehicle Model D24-11 D24-12 D24-13 Material Number 1000509015 Version Date 06/2023 Language [en]...
Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution. Wacker Neuson Linz GmbH reserves the right to change its products and their technical specifications for further technical development at any time without any claim to changes to machines already delivered. The information in the technical documentation supplied with the product applies in each case.
Page 3: Table Of Contents
7.8 Camera washing system........................ 119 7.9 Heating, ventilation and air conditioning system ................119 7.10 Working with the vehicle ........................ 121 [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 4 12.4 Electrical system ..........................196 12.5 Under carriage ..........................200 12.6 Hydraulics ............................203 12.7 Emissions............................204 12.8 Maneuvering coupling ........................204 Index ..............................206 Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 5: Ec Declaration Of Conformity
EC Declaration of Conformity Manufacturer Wacker Neuson Linz GmbH, Flughafenstraße 7, 4063 Hörsching, Austria Product Machine designation Compact dumper Machine model Trade name Serial number Engine / Output in kW Measured sound power level dB(A) Guaranteed sound power level dB(A)
Page 6: Foreword
A dealer or vehicle rental company must instruct the operator and have this instruction confirmed in writing. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 7: Abbreviations And Explanations
Labeling of instructions, the non-observance of which may endanger the environment. 2.1.4.2 Abbreviations Symbol Explanation Fig. Figure Operating hours FOPS Falling Objects Protective Structure [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 8 The starting speed is the lowest engine speed at which the vehicle starts on level ground. Trailer operation Pulling a trailer on public roads Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 9 (without using a tool). In case of loose screw con- nections, contact authorized service center. Selective catalytic reaction [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 10 Sitting position in the direction of view of the drive unit 1 Secondary driving direction Sitting position in the direction of view of load unit 2 Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 11: Warranty And Liability 2.2
• All instructions in this document must be followed. • All maintenance work must be carried out according to the mainten- ance intervals in this document. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 12 • Changes and modifications to the vehicle that result in restricted vis- ibility. This will invalidate the vehicle's conformity and approval. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 13: Usage
• Extend the danger zone sufficiently in the immediate vicinity of build- ings, scaffolds or other elements of construction. Fig. 2: Danger zone [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 14 • Monitor the dumping process Do not tilt out the skip if material is stuck in the skip. Remove the material from the skip using a suitable tool. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 15: Operating Limits
Operating limits for dumping Only dump the skip on horizontal, stable and level ground. Only dump the skip uphill on slopes. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 16: Operating Temperature Range
Fig. 3: Operating in water (symbolic representation) The vehicle may stand in water up to the lowest wheel bolt. Fig. 4: Symbolic representation Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 17 Clean the vehicle regularly when used in a salty environment. Operation in salt water is prohibited. Fig. 5: Extend (symbolic representa- tion) [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 18: Safety
Preventing injuries. NOTICE NOTE indicates a situation that leads to material damage if not observed. Consequences of non-compliance. ► Preventing property damage. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 19: Qualification Of Operating Personnel
• Increased caution if the driver has untied, long hair or wears jewelry. • Wear close-fitting work clothes that do not hinder movement. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 20: Conduct
• Before starting work or after interrupting work, ensure that the brake, steering, signaling and light systems are functional. • Before commissioning the vehicle, ensure that nobody is in the danger zone. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 21: Danger Zone
• Transporting passengers with the vehicle is not allowed. • Transporting persons on and in attachments is not permitted. • Transporting persons on and in trailers is not permitted. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 22: Mechanical Integrity
Ensure that nobody is in the danger zone when you change the travel direction. • Never get on a moving vehicle and never jump off the vehicle. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 23: Lifting Gear Applications
(maintain visual contact). • If this not be possible, ask one more person with the same qualifica- tions to guide. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 24 • Do not use any lifting and fastening gear that is dirty, damaged or not of sufficient size. • Do not interrupt the work process with a load attached. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 25: Trailer Operation
• Do not overload the attachment - observe the permitted vehicle pay- loads. • Check the correct position of the lock. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 26 • There must be nobody between the vehicle and the equipment when picking up or lowering an attachment to the ground. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 27: Towing, Recovery, Loading And Transporting 4.8
• After recovery, tow the vehicle only in accordance with this operator's manual in order to avoid damage to the vehicle. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 28: Crane-Lifting
• Do not raise a vehicle that is stuck or frozen onto the ground, for ex- ample. • Bear in mind the weather conditions (for example the wind force). Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 29: Maintenance
• Once maintenance is over, correctly install safety equipment again that has been removed. • Wait for the vehicle to cool down before touching components. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 30 • Hydraulic cylinders or jacks alone do not sufficiently secure a raised vehicle or attachment. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 31: Measures For Avoiding Risks 4.10
• Check the wheel nuts for tightness. • Use only approved tires. • The vehicle must have uniform tires (e.g. tire type, profile, rolling cir- cumference). [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 32 • Starting the vehicle with battery jumper cables is dangerous if per- formed improperly. Observe the safety instructions regarding the bat- tery. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 33 • Wipe away fuel spills immediately (e.g. due to fire hazard, slipping hazard). • Firmly close the fuel tank cap; replace a malfunctioning fuel tank cap. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 34: Fire Hazard
Have the live wire de-energized. – Do not leave the vehicle until the supply lines that have been touched or damaged have been safely de-energized. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 35 • Perform cleaning work only if the engine is stopped and cooled down. • Bear in mind sensitive components and protect them accordingly (e.g. electronic control units, relays). [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 36: Vehicle Description
Wacker Neuson dumpers are powerful, highly flexible, efficient and envir- onmentally friendly construction machines. Their main area of application is transporting earth, gravel, rubble, etc. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 37 (FOPS) or entering the cab from the front (Front Guard) for vehicles used e.g. for clearing, demolition and forestry work. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 38: Control Elements At The Operator Station
Steering column switch [} 114] Lever seat console [} 69] Accelerator pedal [} 104] Display [} 82] Ventilation [} 119] 12 V plug receptacle [} 200] Mobile phone holder Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 39 Beverage holder Document box [} 6] Seat [} 64] Vehicle with roll bar Fig. 8: Roll bar controls Item Designation Side Steering column switch [} 114] [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 40 Armrest [} 69] Switch panel [} 41] Starter [} 96] EquipCare Dual ID [} 102] Beverage holder Document box [} 6] Seat [} 64] Brake pedal [} 103] Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 41 Fig. 9: Control elements and switches Item Designation Side Drive direction switch [} 106] Cruise control system [} 106] Speed range [} 106] Horn [} 117] Horn (street package) [} 117] [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 42: Display Cover
[} 101] Street mode/operating mode [} 108] Camera washer [} 119] Display controls [} 82] 5.3.2 Protection of controls 5.3.2.1 Display cover Fig. 10: Cover closed Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 43: Type Plates And Labels 5.4
The type label with the serial number is located at the marked position. Fig. 12: Type label (symbolic repres- entation) The vehicle serial number is also located on the vehicle frame. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 44 For better legibility, the type label is depicted in a bright color. The lan- guage on the type label may differ. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 45 The type label is located in the marked place. Fig. 14: Type label Rollbar Type label cab The type label is located in the marked place. Fig. 15: Cab number [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 46: Safety Labels
Vehicle Description 5.4 Type plates and labels 5.4.2 Safety labels Fig. 16: Overview of security labels Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 47 Read the operator’s manual before putting the vehicle into operation. Remove the starting key and store it in a safe place. Fig. 22: Engine hood [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 48 Position On the left roll bar Fig. 25: TOPS On the left B-pillar (cab) On the left side window Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 49 Fig. 26: Maintenance support/buckle lock Meaning Do not use any starting aid sprays. Position On the engine hood inside Fig. 27: Air intake (jump start) [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 50: Information Labels
Vehicle Description 5.4 Type plates and labels 5.4.3 Information labels Fig. 28: Overview of information labels Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 51 Fig. 31: Hydraulic oil in the brake fluid tank Meaning Urea solution: Use only spigot with air equalization. Position At urea tank Fig. 32: Spigot with air intake [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 52 Battery disconnect switch waiting time Position At the battery disconnector Fig. 35: Battery disconnect switch waiting time Meaning Battery voltage Position Fig. 36: 12V jump starter Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 53 Skip tipping and turning information label Position To the right of the seat Fig. 40: Skip tipping and turning in- formation label [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 54 On the engine hood inside Fig. 43: Coolant Meaning Tire pressure Position On the skip front Fig. 44: Tire pressure Fig. 45: Tire pressure Variant 2 Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 55 Exemplary specification - see page [} 203] Position On the drive unit left and right front On the load unit rear Fig. 50: Velocity [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 56 Vehicle Description 5.4 Type plates and labels Meaning Fresh air mode. Position With the lever recirculation mode Fig. 51: Fresh air Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 57 Vehicle Description Type plates and labels 5.4 5.4.4 ANSI label Fig. 52: ANSI labels overview [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 58 On the drive unit on the left and right On the skip left and right front Fig. 55: Swivel range Position On the fuse box Fig. 56: Battery/danger of explosion Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 59 On the engine hood Fig. 59: P65 Position On the gas springs Fig. 60: Gas spring Position On the engine hood inside Fig. 61: Tank [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 60 On the left roll bar On the left side window Fig. 64: Travel signal Position On the right roll bar On the left B-pillar Fig. 65: Operation Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 61 On the engine hood inside Fig. 67: Jump starter spray Position On the left roll bar On the left side window Fig. 68: Exhaust gases [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 62: Putting Into Operation
Use the prescribed handles for closing. Only use the prescribed stepsA and handlesB to enter and exit. Fig. 69: Entry and exit roll bar Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 63: Opening And Closing The Door
Close the door. Opening the door from the inside Push down leverC on the door lock. Fig. 72: Opening the door from the inside [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 64: Emergency Exit
Accident hazard by adjusting the seat during operation! Adjusting the seat during operation can lead to serious injury or death. ► Adjust the seat before starting the engine. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 65 Do not put any weight on the seat. Rotate the lever until the gauge matches the operator's weight. Fig. 75: Set weight [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 66 Air suspension seat Adjust seat suspension to soft. Pull the lever all the way up or push it down. Fig. 78: Adjust height Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 67 Fig. 80: Adjust the length 6.2.1.4 Backrest Sit down on the operator seat. Operate the lever and adjust the backrest. Fig. 81: Adjust the backrest [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 68: Seat Suspension
Setting Soft Medium Hard Fig. 82: Adjust seat suspension 6.2.1.6 Horizontal suspension Fig. 83: Horizontal suspension Position Horizontal suspension Fig. 84: Horizontal suspension lever Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 69 Damage when turning the seat console with the joystick base folded up ► Fold down the joystick base before rotating the seat console. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 70 With the handles B get momentum and turn the seat console 180°. Fig. 87: Holding positions Lever A engages automatically. Make sure the seat console is fixed. Fig. 88: Holding positions Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 71 ► Have the belt and belt buckle replaced immediately by an author- ized service center in the event of damage. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 72: Opening And Closing Windows
► Stop work if persons enter the danger zone. ► Observe position changes and movements of mounted attach- ments and persons. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 73 • Only use safe climbing aids and work platforms for adjustment work. • Only use the described steps and vehicle components with a non-slip coating for climbing on and off. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 74: Exterior Mirror
6.2.3.2 Inside mirror The driving and work area must be visible from the seat. Fig. 93: Inside mirror Fig. 94: Adjusting the inside mirror Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 75 Fig. 96: Camera 1 vertical field of view (symbol representation) 6.2.3.4 Camera 2 Horizontal field of view: 90° Fig. 97: Camera 2 horizontal field of view (symbolic representation) [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 76 The vehicle may only be operated with functional and properly installed protective structures (roll bar/cab). Only use protective structures ap- proved by Wacker Neuson for additional protection. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 77 The roll bar may be folded down for short passages if the passage is too low and official approval has been obtained. Observe national and regional regulations. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 78 Deactivate the vehicle safely. Disassemble splint Band securing pin C. Fold up the roll bar A. Assemble securing pin C and splint B. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 79 Tighten screws B to 410 Nm (302 ft.lbs). Fig. 103: Mount the skip grid The skip grid must be folded down for travel on public roads. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 80 Fig. 104: Skip grid front tipping skip Mount splints and bolts at assembly point 1. Fig. 105: Skip grid swivel tipping skip Fig. 106: Skip grid folded down Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 81: Weather Protection
Hang the sun blind in the marked positions on the left and right. Fig. 107: Sun roller blind Fig. 108: Position 1 Fig. 109: Position 2 [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 82: Fire Extinguisher
The display informs the operator about operating conditions, mainten- ance measures or possible malfunctions. 6.3.1 Display settings Fig. 110: Display settings Symbol Setting Brightness manual/automatic Time Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 83 Putting into operation Display 6.3 Symbol Setting Date Values metric/imperial Format time/date Display controls [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 84 DV60/DV90/DV100 DV60 power/DV90 power Fig. 111: Display Information The control lights light up for a few seconds when the ignition is switched Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 85 Urea solution [} 175] Error exhaust gas after treatment yellow High exhaust gas temperature Error drive system [} 183] Combined fault yellow Combined warning [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 86 Motor oil change necessary yellow DPF service required [} 174] yellow Regeneration active blue Speed range 1 [} 106] blue Speed range 2 Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 87 Working hydraulics activated Hydraulic functions blocked [} 69] blue Drive direction [} 106] green Street mode [} 108] green Operating mode Skip tipped [} 122] [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 88: Error Messages
In addition to the symbols, a call sign can appear in the display and a warning buzzer sound The symbols may light up or flash at different rates. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 89 Drive direction neutral Seat console not engaged Direction of travel backward. Seat not occupied Speed range 1 Overspeed Speed range 2 Temperature warning [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 90: Status Displays
Parking brake test Coolant temperature too low 6.3.3 Status displays Fig. 112: Vehicle status display Symbol Naming Engine error Vehicle error Engine data Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 91 Yellow: Medium loading status Red: highest loading condition [} 176] Time Operating hours Maintenance meter Counts the operating hours until the next maintenance. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 92 DPF loading condition White: No loading status Green: Low loading status Yellow: Medium loading status Red: highest loading condition [} 176] Time Operating hours Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 93: Putting The Vehicle Into Operation 6.4
Do not get on or jump off the moving vehicle. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 94 • The test track must be horizontal, load-bearing and level. • The ground must consist of dry asphalt. • The skip must be empty and in base position. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 95 No one may be in the danger zone. ► Do not operate the vehicle with defective steering. Contact an au- thorized service center. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 96: Starting The Engine
Unintentional operation can result in serious injury or death. ► Only operate the vehicle from the seat with the seat belt fastened. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 97 When the pre-glow indicator has gone out, turn the starter key to the engine start position and hold it in this position until the engine starts. Release the starting key. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 98 If the engine has been stopped by the system, it must be started manu- ally. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 99: Switch Off The Engine
Let the engine idle for 60 seconds with no load. Set the travel direction controller to neutral. Activate parking brake. Switch off the ignition. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 100: Starting Aid
Damage caused by voltage spikes during jump starting. ► If possible, switch on an electrical consumer in the vehicle with an empty battery. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 101: Battery Master Switch
• If required by national and regional regulations. Mechanical battery master switch The battery disconnect switch is located behind the service cover 2. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 102 Does not light up when the PIN is incorrect Confirm Confirm PIN Stop Cancel input If the keypad is in sleep mode, switch on the ignition. Fig. 121: Keypad Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 103: Operation
Only activate the parking brake when the vehicle is stationary. Parking brake Position Activate Press switch down approval Press switch up Fig. 123: Parking brake [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 104: Steering
Fig. 124: Articulated steering Regulating rotational speed 7.3.1 Accelerator pedal The speed is controlled continuously with the accelerator pedal. Fig. 125: Accelerator pedal Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 105: Drive
Only change the drive direction when the vehicle is stationary and the foot brake is applied. Driving over obstacles Only drive over obstacles at low speed. Fig. 126: Driving over obstacles [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 106: Cruise Control System
• The skip is in the basic position • The direction of travel forward is selected • The minimum speed has been reached Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 107: Starting To Drive
The scope of the street package may deviate from what is shown in these operator's manual. Differences can e.g. result from the country of destination, motorization and legal regulations. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 108: Driving On Public Roads
7.4.6.1 Activate street mode/work mode Function Position Switch in position 1 Street mode Operating mode Switch in position 2 Fig. 132: Working mode/street mode switch Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 109 If the engine stalls while driving uphill or downhill, apply the foot brake im- mediately and start the engine. Driving straight when driving uphill and downhill. Fig. 133: Driving straight [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 110 Driving on slopes with unloaded skip The skip must face the downward regardless of the direction of travel. Fig. 136: Unloaded skip Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 111: Parking The Vehicle
Remove the starting key and store it in a safe place. Close windows and doors . Close and lock covers. Secure the vehicle against rolling away. Fig. 137: Parking the vehicle [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 112: Driving With A Trailer
Damage caused by improper maneuvering ► The trailer hitch may only be mounted on the maneuvering coup- ling. Information Observe national and regional regulations. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 113: Lighting And Signaling System
Fig. 140: Work light switch Working light front Operation C on Switch in position 1 Switch in position 0 Fig. 141: Work light switch [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 114 Lighting off Control A in position 0 Headlight flasher Pull steering column switch to the rear Fig. 144: Steering column switch Fig. 145: Headlight Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 115: Turn Signal
Fig. 147: Steering column switch 7.6.2.2 Hazard warning system Hazard warning system Operation Switch down Switch up Fig. 148: Hazard warning system switch [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 116 Green rotating beacon The green rotating beacon lights up when the operator is wearing a seat belt. Fig. 151: Green rotating beacon Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 117: Interior Light
Press button on the joystick rear. Fig. 153: Horn on joystick Press the button on the steering column switch. Fig. 154: Horn on steering column switch [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 118: Washer System
Spray in Spray out Release switch Switch in position 0 Wipe out Fig. 155: Windscreen washer system front Fig. 156: Windscreen washer system rear Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 119: Camera Washing System
Fig. 157: Camera washer switch Heating, ventilation and air conditioning system 7.9.1 Heating and ventilation Temperature Operation higher/lower Operate controller. Fig. 158: Controller [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 120 Switch on the air conditioning even when the outside temperature is low. The air conditioning system cools and dehumidifies the interior. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 121: Working With The Vehicle
Tipping out the skip very quickly can cause the vehicle to tip over. A tip- ping vehicle can cause serious injury or death. ► Operate the skip slowly. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 122 Before turning the skip, push the joystick forward and lift the lock A com- pletely out of the guide B. Fig. 163: Skip locked Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 123: Emergency Lowering
Can cause serious injury or death. ► No one may be in the danger zone. Information Lower the skip immediately after engine standstill. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 124 The operator must leave the dumper and the danger zone before loading. Cab and skip grid Risk assessment can be carried out. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 125 Set the travel direction controller to neutral. Activate parking brake. Switch off the engine. After loading If necessary, clean the controls and control stand. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 126: Transportation
Crushing hazard due to the vehicle rolling away after parking! An unsecured vehicle can lead to serious injury or death. ► Secure the vehicle against rolling away. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 127 8.1.1 Deactivate pressure relief valve The drive pump is located on the underside of the vehicle. Fig. 166: Drive pump [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 128 The parking brake is located in the axis of the loading unit and can be ac- cessed from under the vehicle. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 129: Loading
Observe the loading weight. Add the weight of retrofitted accessor- ies to the vehicle weight. ► Only get off the transport vehicle with the help of a bystander. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 130: Articulation Lock
Mount the bolt C and split pin B on the drive unit D. Fig. 173: Articulation lock dismantled Fig. 174: Buckle lock mounted Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 131: Lifting Eyes
Only use hooks or shackles that are at least 20 mm (1 in) in dia- meter. Fig. 175: Lifting tool diameter 20mm Position Quantity Drive unit Fig. 176: Lifting eyes [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 132 A left and right using suitable stopping means 13. Lift the vehicle and allow it to swing out. 14. Load the vehicle onto the transport vehicle. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 133: Transport
Observe national and regional regulations. 8.3.1 Lashing 8.3.1.1 Lashing points Lashing points Quantity Drive unit Load unit Fig. 179: Lashing points drive unit [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 134 Fig. 181: Lashing DV60/DV90/DV100 DV60 power/DV90 power mm (in) 2400 (95) 2400 (95) mm (in) 1200 (47) 1200 (47) Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 135 1) Maximum lateral distance between tie-down points on the loading area 2) Distance between the tie-down points on the loading area 3) Angle between lashing equipment and direction of travel [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 136: Maintenance
Risk of injury due to an open maintenance access! May lead to injuries. ► Pay attention to injuries when the maintenance accesses are open. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 137 Only authorized workshops Ventilation grid Clean the radiator [} 172] Engine hood Water separator [} 154] Motor oil [} 155] Coolant [} 157] Air intake [} 170] [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 138 Clean the radiator [} 172] Coolant [} 157] Engine hood Water separator [} 154] Motor oil [} 155] Air intake [} 170] Urea filler opening Urea solution [} 155] Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 139: Engine Hood
Loosen the screw and completely open the air conditioning con- denser. ð The bolt snaps into place. Fig. 185: Open air conditioning con- denser [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 140 Mount the cover with screws. Fig. 187: Fuse box 9.2.3 Cab air filter Maintenance may only be carried out by an authorized service center. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 141: Maintenance Cover
Fig. 189: Maintenance cover 1 9.2.6 Maintenance cover 2 Open Unlock and open cover. Close Close and lock the cover. Fig. 190: Maintenance cover 2 [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 142: Maintenance Plan
II = Check wearing parts, seals, hoses and screw connections. III = Check for damage, rust and dirt. Superscript numbers, e.g. : Number of lubrication points Fig. 191: Maintenance label Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 143: Daily Maintenance
Cab air filter Leakage check Check pipelines, hoses and screwed connections of the following assemblies for tightness, leaks and chafing; repair if necessary [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 144 Check the pressure of the primary pressure relief valves Retighten wheel nuts Reset maintenance counter Check and adjust the parking and foot brakes Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 145: Vehicle Fluids
FINA Marson L2 all year round as needed grease Washer system Cleaning supplies Window cleaner and all year round 2 liters antifreeze compound (122 in [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 146 According to mainten- X-BCEB 2 ance plan Central lubrication Grease Fuchs Renolit LX 2 all year round 2 liters system (122 in Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 147 FINA Marson L2 all year round as needed grease Washer system Cleaning supplies Window cleaner and all year round 2 liters antifreeze compound (122 in [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 148 • Also for bio-oils, all environmental protection instructions in this docu- ment apply. • The change from mineral oil to bio-oil may only be carried out by an authorized service center. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 149: Levels
Hot hydraulic oil can cause scalding to the skin and serious injury or death. ► Release pressure in the hydraulic system. ► Let the engine cool down. ► Wear protective equipment. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 150 • Wheel dumper: drive 15-30 minutes The hydraulic oil level should then be between MIN and MAX, ideally in the middle of the inspection window. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 151 Check the hydraulic oil level at the viewing window. Close the hydraulic oil tank with the lid. Fig. 194: Hydraulic oil fill opening [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 152 If possible, use fine filters. Information Fill up the tank after each working day. This prevents condensation from forming in the fuel tank. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 153 • Do not roll or tip barrels before refueling. • Refuel only with filling aids, e.g. funnel or filler pipe. • Keep all containers clean for refueling. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 154: Fuel Filter
Tighten valve C when more fuel flows into the container. Connect connector A. Tighten screw B. Bleed the fuel system. Fig. 198: Water separator Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 155: Motor Oil
Burning hazard from hot motor oil! Hot engine oil can cause severe burns and death. ► Wear protective equipment. ► Let the engine cool down. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 156 ð The oil level must be between the MIN and MAX marks. ð If necessary, refill motor oil. Push in oil dipstick completely. Fig. 201: Position of oil dipstick Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 157 Wear protective equipment. ► Do not inhale or swallow coolant. ► Avoid contact of coolant or antifreeze with skin and eyes. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 158: Checking The Coolant Level
Check coolant level daily before starting engine. 9.5.5.1 Checking the coolant level DV60/DV90/DV100 ▪ Check the coolant level at oil sight glass. Fig. 204: Check the coolant level Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 159: Refilling Coolant
Let the engine and coolant cool down. Check coolant level and refill coolant if necessary. Fig. 207: Coolant filler opening DV60 power/DV90 power Fig. 208: Coolant filler opening [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 160: Brake Fluid
The brake fluid level must be between the MIN and MAX mark. ð If necessary, refill hydraulic oil and check the brake fluid level. Fig. 210: Brake fluid reservoir (sym- bolic representation) Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 161 Wear protective equipment. Lift skip. Install maintenance support. Open container lid. Refill windscreen cleaner. Fig. 212: Washing water tank for front tipping trough [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 162: Central Lubrication System
Close cover B. If the lubricating grease is below the MIN mark (2), contact an authorized specialist workshop. Fig. 214: Central lubrication system Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 163: Lubricate Vehicle And Attachments 9.6
Attach a warning sign to the control elements (e.g. vehicle is be- ing serviced, do not start). Wait at least ten minutes after switching off the engine. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 164: Lubrication Plan
Assemble the bolt and splint A. Fig. 217: Attachment to the skip Fig. 218: Maintenance support moun- Fig. 219: Lubrication plan front tipping skip Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 165 Slowly lower the skip and fix the maintenance support to the bolt B. Fig. 220: Attachment to the skip Fig. 221: Maintenance support moun- Fig. 222: Lubrication plan [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 166: Cleaning And Care
(e.g. headlights, rotating beacons). ► Carefully dry electrical components with compressed air and spray with contact spray. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 167: Vehicle Interior
• Clean the seat belt with a mild detergent solution. Do not clean chem- ically, as the fabric may be destroyed. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 168: Electrical System
Do not place electrically conductive objects on the battery – short circuit hazard. ► The battery may only be checked, disconnected, charged and re- placed by an authorized specialist workshop. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 169: Working Hydraulics
Wacker Neuson recommends the following inspection intervals: Normal wear 12 months Increased wear (longer operating 6 months times, multi-shift operation, high outside temperatures, aggressive environmental conditions, etc.) [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 170: Engine
Check contamination indicator and air intake daily before starting work. ► The air filter may only be changed by an authorized specialist work- shop. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 171: Check V-Belt
Damage to the engine due to improper bleeding of the fuel system. ► Do not start the engine while the fuel system is being bled. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 172 2 bar (29 psi). Check the inside of the fan housing. Fig. 225: Inside fan housing Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 173: Exhaust Gas After Treatment
Do not leave a vehicle unattended during a regeneration. Information A diesel particulate filter can lead to shorter motor oil change intervals. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 174 There must be no highly flammable materials in the immediate vi- cinity of the exhaust system - especially near the tailpipe. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 175 Can only be performed by an authorized service center. 9.11.1.3 Control lights Display Color Description Orange Regeneration required Lights up when the system has an error. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 176 DPF loading condition A (white): No load status B (green): Low load status C (yellow): Average load status D (red): Highest load condition Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 177 ð During regeneration, control lights A and B light up. Canceling standstill regeneration Hold the switch down until the engine speed drops to idle. The control light A flashes. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 178: Remaining Time Display
Control light A flashes and control light C lights up. Switch off engine im- mediately and contact an authorized service center. Fig. 231: Escalation level 4 9.12 Lubricate cab moving parts weekly. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 179: Tires
This can cause vibrations when driving. If the vibrations do not disappear, contact an authorized special- ist workshop. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 180: Tire Types
• Check tires and rims for damage and change if necessary. • Check tires and rims for dirt and clean if necessary. Observe national and regional regulations. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 181 Leave the danger area. Correct tire pressure. Disconnect the tire inflation gauge coupling and install the valve cap. Fig. 233: Inflate danger zone tires [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 182: Changing Wheels
Check the wheel nuts for tightness after 10 to 50 hours of operation and retighten if necessary to 450 Nm (332 ft.lbs). Fig. 235: Wheel nuts tightening se- quence Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 183: Troubleshooting
Low oil pressure. Check the oil level and refill if necessary. If the error display persists, switch off the engine and contact an author- ized specialist workshop. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 184: Fault Indications
Swivel bracket not en- Engage the swivel [} 69] gaged bracket Joystick base is folded up Joystick base is folded down Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 185 Check fuses [} 168] tion Coolant leakage Hose connection loose Contact an authorized specialist workshop Leakage in system Radiator filler cap defect- [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 186: Error Symptoms
Information Any errors that may be present are shown on the display for a few seconds when the vehicle is started. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 187: Shutdown
After starting the engine, carry out the points according to temporary Im- mobilization. Change the urea solution after 12 months at the latest. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 188: Putting Back Into Operation
Do not operate the vehicle at maximum speed or maximum load for at least one hour. 11.3 Permanent shutdown Disposal The vehicle may only be disposed of by an authorized service center. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 189: Technical Data
12.1 Dimensions DV60/DV90/DV100 Fig. 236: Dimensions DV60 DV90 DV100 mm (in) mm (in) mm (in) 4700 (15‘-5‘‘) 4891 (16‘-1‘‘) 4441 (14‘-7‘‘) 4622 (15‘-2‘‘) 4660 (15‘-4‘‘) 4700 (15‘-5‘‘) 4891 (16‘-1‘‘) [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 190 2504 (99) 1790 (71) 1920 (76) 1920 (76) 209 (9) 249 (10) 2533 (100) 2835 (9‘-4‘‘) 48° 40° 50° 49° 49° 90° 90° Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 191 Fig. 237: Dimensions DV60 power/DV90 power DV60 power DV90 power mm (in) mm (in) 4800 (15'-9'') 4998 (16'-5'') 4673 (15'-4'') 4859 (15'-11'') 1137 (45) 1042 (41) 2485 (98) 2700 (8'-10'') [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 192: Weights
4977 (10.972) Options Swivel tipping skip +207 (456) +406 (895) Turf tires +104 (229) Universal tires ±0 +56 (123) +56 (123) Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 193 Swivel tilting skip Water measure 1600 (423) 2050 (542) Skip content spread 2400 (634) 3300 (872) Skip content heaped 3150 (832) 4350 (1.149) [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 194: Engine
55.4 kW at 2200 rpm (74.3 hp at 2200 rpm) max. torque 300 Nm at 1600 rpm (221 ft.lbs at 1600 rpm) max. speed without load street mode 1900-2200 ± 25 rpm Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 195 Exhaust gas recirculation + diesel oxidation catalyst + diesel particulate filter + SCR Exhaust gas values in compliance EU Stage V EPA Tier 4 final [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 196: Coolant Compound Table
If a fuse that has just been replaced blows again, do not operate the vehicle and contact an authorized specialist workshop. Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 197: Electrical Components
15A 1) According to DIN EN 50342, DIN IEC 60095-2 12.4.2 Fuses and relays DV60/DV90/DV100 DV60 power/DV90 power Fig. 238: Fuses label [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 198 Drive reverse Drive reverse K005 Pre-glow K010 Turn signal Turn signal K030 Brake light Brake light K062 Low beam Low beam Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 199 Parking light T4W 12V/4W Low beam H3 12V/55W High beam H1 12V/55W Front turn signal PY21W 12V/21W Side indicators Taillights Position lights [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 200: Electrical Connections
Axial piston pump, infinitely variable, electronic control Oil flow 180 liters/min (47.6 gal/min) +0.9/-5% max. operating pressure 500 bar (7.252 psi) Feed pump DV60 power/DV90 power Design Gear pump Oil flow 37.8 L/min (10.2 gal/min) Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 201 16PR Tire tread Tractor Tractor Universal Turf Tire pressure 2.5 bar 2.0 bar 2.0 bar 2.5 bar (36 psi) (30 psi) (30 psi) (36 psi) Drive unit [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 202: Steering System
Turning radius mm (in) Front tipping skip Swivel tipping skip DV60 6110 (20'-1'') 6000 (19'-8'') DV90 6620 (22'-2'') 6510 (21'-4'') DV100 6660 (22'-2'') DV60 power 6000 (19'-8'') DV90 power 6510 (21'-4'') Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 203: Maximum Speed
Oil flow Working hydraulics 93.4 L/min (24.7 gal/min) Oil flow Fan hydraulics 46.7 L/min (12.3 gal/min) Operating pressure Working hydraulics 240 bar (3.481 psi) Working pressure Fan hydraulics 230 bar (3.336 psi) [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 204: Emissions
Payload kg (lbs) Weight skip content kg (lbs) DV60 6000 (13.230) 1500 (3.310) DV90 9000 (19.850) 2250 (4.970) DV100 10000 (22.050) 2500 (5.520) Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 205 Trailer unbraked 750 (1.650) 750 (1.650) Information The total towing mass must not exceed the maximum permissible weight of the towing vehicle. [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 206: Index
Initial putting into operation and running-in time ... 96 EquipCare Dual ID ......... 102 Intended use ............ 13 Driving .............. 105 Driving on public roads ........ 108 Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 207 Opening and closing the door....... 63 Operating limits for driving on slopes.... 15 Operating limits for dumping......... 15 Operating mode .......... 108 [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 208 Type label cab ............ 45 Type labels ............ 43 Types and trade names ........ 37 Units of measurement.......... 8 Unlocking and locking the door...... 63 Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 209 Visual aids ............. 73 Camera............. 75 Exterior mirror........... 74 Warranty and liability .......... 11 Washer system............ 161 Weight Loading weight .......... 193 Work light ............ 113 Working hydraulics .......... 169 [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 210 Notes Operator’s Manual | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | 1000509015 | 06/2023 | Version: 1.1 | [en]...
Page 211 Notes [en] | Version: 1.1 | 06/2023 | 1000509015 | D24-11 D24-12 D24-13 | DV60 DV90 DV100 | Operator’s Manual...
Page 214 Wacker Neuson Linz GmbH Flughafenstraße 7 A-4063 Hörsching Tel.: +43 7221 63000 Email: office.linz@wackerneuson.com Material Number: 1000509015 Language: [en]...

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Dv90 Dv100