Related Manuals for Wacker Neuson Dumper 6001
Summarization of Contents
Introduction
Important Information on this Operator's Manual
Manual storage, purpose, and importance for safe operation.
Brief Description
Overview of the 5001/6001 dumpers as self-propelled work machines.
Operator Qualifications
Requirements for operating earth moving machines, including age and suitability.
EC Declaration of Conformity for 5001 Dumper
Declaration of conformity for the 5001 dumper with relevant EC directives.
EC Declaration of Conformity for 6001 Dumper
Declaration of conformity for the 6001 dumper with relevant EC directives.
Type Labels and Component Numbers
Information on serial numbers, type labels, and component identification on the machine.
Swivel Dump Bucket 5001/6001
Identification and symbols related to the swivel dump bucket functionality.
Front Dump Bucket 6001
Identification and symbols related to the front dump bucket functionality.
Labels
Explanation of various symbols and labels found on the machine for user information.
Safety Information
Safety Symbols Found in this Manual
Explanation of safety alert symbols (DANGER, WARNING, CAUTION, NOTICE) and their meanings.
Warranty
Information on how to submit warranty claims and requirements.
Designated Use
Defines correct usage and limitations of the machine.
General Conduct and Safety Instructions
General guidelines for safe operation, maintenance, and user responsibility.
Staff Qualifications and Basic Responsibilities
Outlines qualifications for operators and repair personnel and their responsibilities.
Safety Instructions Regarding Operation
Safety guidelines for preparing, starting, and shutting down the machine.
Trailering and Transport
Guidelines for safely towing and transporting the machine.
Temperature Range
Recommended operating and storage temperature ranges for the machine.
Safety Guidelines for Maintenance
General safety precautions to be observed during maintenance work.
Special Hazards
Hazards associated with batteries, tracks, and electric energy.
Safety Guidelines while using Internal Combustion Engines
Safety precautions for operating and fueling internal combustion engines.
Operation
Description of Components
Visual identification and labeling of major machine components for both models.
Control Stand
Illustration and identification of the machine's control stand elements.
Instrument Panel
Illustration and identification of indicators and controls on the instrument panel.
Putting the Machine into Operation
Safety instructions and procedures for initial machine setup and operation.
Running-in Period
Guidelines for operating the machine during its initial 50 hours for optimal performance.
Check Lists
Introduction to checklists for machine monitoring before, during, and after operation.
Start-up Checklist
Detailed checklist of points to verify before starting the machine or engine.
Operation Checklist
Points to check after starting the engine and during operation.
Parking Checklist
Points to check when parking the machine, including specific road/slope considerations.
Indicators and Warning Lights: Overview
Explains various indicators and warning lights on the instrument panel and their meanings.
Driving the Dumper
Instructions for starting the engine and basic driving procedures.
Preheating Start Switch: Overview
Explanation of the preheating start switch positions and their functions.
Before Starting the Engine
Important checks and adjustments before starting the engine.
Starting the Engine: General
General conditions and procedures for starting the engine.
Procedure
Step-by-step procedure for starting the engine, including indicator checks.
When the Engine Has Started...
Actions to take after the engine has started, including checks and warm-up.
Engine Warm-up
Guidelines for warming up the engine to the correct operating temperature.
Jump-starting the Engine (Supply Battery)
Safety instructions and procedure for jump-starting the machine's battery.
Special Instructions for Traveling on Public Roads
Regulations and considerations for driving the machine on public roads.
Traveling Operation
Step-by-step guide for operating the dumper during travel.
Accelerator Pedal
Explanation of the accelerator pedal's function and operation.
Hydraulic Brake
Description of the hydraulic service brake and its use.
Parking Brake
Instructions for releasing and applying the parking brake.
Hazard Warning System
Instructions for operating the hazard warning system.
Low/High Speed
How to switch between low and high speed settings using switch 14.
Operating on Slopes
Safety instructions and procedures for operating the machine on slopes.
Driving on Slopes with a Loaded Dump Bucket
Procedures to prevent tipping when driving loaded on slopes.
Driving Across Slopes
Safety precautions for driving across slopes with lateral inclinations.
Parking the Machine
Step-by-step procedure for safely parking the machine.
Loading the Machine
Safety and procedural instructions for loading the machine onto a transport vehicle.
Seat Adjustment
Instructions for adjusting the operator's seat for weight, horizontal position, and backrest.
Weight Adjustment
How to adjust seat suspension for operator weight.
Horizontal Adjustment
How to adjust the seat forward or backward.
Backrest Adjustment
How to adjust the seat backrest angle.
Seat Belt
Instructions for fastening and checking the seat belt for safe operation.
Light System
Operation of road travel lights using the rotary switch.
Road Travel Lights
How to control clearance and low beam lights.
Multifunctional Lever
Operation of horn, turn indicators, and high beam via the multifunctional lever.
Interior Light (Cab Option)
How to operate the interior light in the cab.
Rotating Beacon (Option)
Information on the automatic operation of the rotating beacon.
Working Lights (Cab Option)
How to operate the front and rear working lights.
Cab Heating and Ventilation
Instructions for using the cab's heating and ventilation system.
Air Conditioning (Option)
Guidelines for operating the optional air conditioning system for cooling.
Washer System
Instructions for operating the front window washer system.
Tank for Washer System
Location and winter maintenance advice for the washer fluid tank.
Doors
Instructions for opening, locking, and unlocking the machine doors.
Door Arresters
How to lock and release the doors using the arresters.
Working with the Machine
General safety instructions for working with the machine in various environments.
Front Dump Bucket Operation
Procedures for operating the front dump bucket, including dumping into pits.
Swivel Dump Bucket Operation
Procedures for operating the swivel dump bucket, including swiveling.
Rollbar
Instructions for raising and lowering the rollbar, and its safety importance.
Towing
Procedures for opening the high-pressure circuit and towing the machine.
Articulated Steering Locking Bar
How to use the steering locking bar for lifting or transport.
Locking the Control Lever (5001)
Procedure for locking the control lever on model 5001 for safety.
Locking the Control Lever (6001)
Procedure for locking the control lever on model 6001 for safety.
Lifting the Machine
Safety instructions and steps for lifting the machine using a crane.
Loading and Transporting the Machine
Safety instructions and procedures for loading and transporting the machine.
Tying down the Machine
Instructions for securing the machine onto a transport vehicle.
Battery Master Switch
Location and operation of the battery master switch for model 5001.
Engine Cover (Machines without Cab)
How to open, close, lock, and unlock the engine cover on machines without a cab.
Troubleshooting
Engine Trouble
Common engine problems, their possible causes, and references for solutions.
Maintenance
Introduction
Importance of maintenance for machine readiness and service life.
Maintenance Strut
Procedure for using the maintenance strut to secure the dump bucket during work.
Maintenance Strut 5001
Specific steps for using the maintenance strut on model 5001.
Front Dump Bucket Maintenance Strut (6001)
Specific steps for using the maintenance strut on model 6001 front dump bucket.
Swivel Dump Bucket Maintenance Strut (6001)
Specific steps for using the maintenance strut on model 6001 swivel dump bucket.
Fuel System
Safety instructions for fuel system operations, especially refueling.
Specific Safety Instructions
Crucial safety warnings related to fire and fume hazards when handling fuel.
Refueling
Location of the fuel filler inlet and important refueling procedures.
Stationary Fuel Pumps
General advice on using stationary fuel pumps and avoiding contamination.
Refueling from Barrels
Precautions for refueling from barrels if stationary pumps are unavailable.
Diesel Fuel Specification
Specifies the correct diesel fuel grades based on temperature.
Bleeding the Fuel System
Procedure for bleeding the fuel system after certain maintenance or if the tank runs dry.
Replacing the Fuel Filter (Deutz Diesel Engine)
Step-by-step guide for replacing the fuel filter on the Deutz diesel engine.
Engine Lubrication System
Importance of oil management and checking the engine oil level.
Checking the Oil Level
Procedure for checking the engine oil level using the dipstick.
Filling up Engine Oil
Instructions for adding engine oil, including important notices.
Engine Cooling System
Information about the cooling system and how to check/fill coolant.
Checking/Filling up Coolant
Procedures and notices for checking and topping up the coolant level.
Specific Safety Instructions
Safety warnings and precautions when working with hot coolant.
Air Filter
Importance of the air filter and how to replace it when indicated.
Indicator for Air Filter Contamination
Explanation of the air filter contamination indicator and filter replacement criteria.
Replacing the Filter
Detailed steps for removing and installing the air filter cartridge.
V-belt
Safety precautions and procedures for checking and retightening the V-belt.
Checking V-belt Tension
How to check the V-belt for damage and measure its tension.
Retightening the V-belt
Step-by-step guide for retightening the V-belt by adjusting the alternator.
Hydraulic System
Safety instructions for working with the hydraulic system and identifying leaks.
Environment
Guidelines for collecting and disposing of hydraulic oil and filters.
Checking the Hydraulic Oil Level
Procedure for checking the hydraulic oil level using the sight glass.
Filling up Hydraulic Oil
Instructions for filling up hydraulic oil, including safety warnings.
Changing Hydraulic Oil
Procedure for changing the hydraulic oil and disposing of old oil.
Fouling Indicator for Hydraulic Oil Filter
Explanation of the hydraulic oil filter fouling indicator and when to replace the filter.
Replacing the Hydraulic Oil Filter Element
Step-by-step procedure for replacing the hydraulic oil filter element.
Important Information for the Use of Biodegradable Oil
Guidelines and precautions for using biodegradable hydraulic fluids.
Checking Hydraulic Pressure Lines
Safety instructions for checking hydraulic pressure lines for leaks.
Specific Safety Instructions
Warnings and procedures related to pressurized hydraulic oil and line integrity.
Tires
Importance of tire checks, replacement, and inspection work.
Inspection Work
Daily maintenance tasks for checking tire condition, pressure, wear, and cleanliness.
Wheel Change
Procedures for removing and fitting wheels, including safety notices.
Axles
Procedures for checking and filling axle oil levels and draining oil.
Checking the Oil Level and Filling up Oil
Steps to check and add oil to the axle housings.
Draining Oil
Procedure for draining oil from the axle housings.
Electric System
Safety instructions for working with the electric system and battery.
Specific Safety Instructions
Warnings related to battery hazards and proper electrical connections.
Service and Maintenance Work at Regular Intervals
Regular checks for the light, signaling, and warning systems, and battery condition.
Instructions Concerning Specific Components
General instructions for electrical components like cables, bulbs, fuses, and alternators.
Alternator
Instructions for testing the engine when the battery is connected and battery connection precautions.
Battery
Safety warnings and procedures for working with the battery.
General Maintenance Work
Guidelines for cleaning the machine using various methods.
Cleaning
Division of cleaning into exterior and engine compartment, and general instructions.
General Instructions for All Areas of the Machine
Instructions for using washing solvents, compressed air, and high-pressure cleaners.
Fluids and Lubricants
Table detailing fluids, lubricants, specifications, and capacities for the machine.
Maintenance Plan (Overview)
Overview of maintenance tasks and their required intervals (daily, 50h, 500h, etc.).
Lubrication Plan 5001
Daily lubrication points for model 5001 and specific instructions.
Lubrication Plan 6001
Daily lubrication points for model 6001 (front and swivel dump buckets).
Specifications
Chassis
Description of the machine's chassis construction.
Engine
Technical specifications for the Deutz diesel engine used in models 5001/6001.
Drive Pump
Specifications for the variable displacement and boost pumps.
Brakes
Design and function of the service and parking brakes.
Steering System
Description of the hydrostatic chassis articulation steering system.
Work Hydraulics
Specifications for hydraulic pump displacement, flow rate, and oil capacity.
Dump Bucket
Specifications for dump bucket capacity, payload, and swivel angle.
Drive Specifications
Details on travel speeds, articulation, turning radius, and climbing ability.
Electric System 5001
Electrical system components, fuse box layout, and protected circuits for model 5001.
Electric System 6001
Electrical system components and fuse box layout for model 6001.
Tires
Tire sizes, pressures, and load-bearing capacities for models 5001 and 6001.
Noise Levels
Sound power levels for models 5001 and 6001 according to EC directives.
Coolant Compound Table
Table specifying coolant mixtures based on outside temperature.
Dimensions Model 5001
Dimensional data and main specifications for the model 5001 dumper.
Dimensions Model 6001F (Front Dump Bucket)
Dimensional data and main specifications for the model 6001F dumper.
Dimensions Model 6001S (Swivel Dump Bucket)
Dimensional data and main specifications for the model 6001S dumper.
Dimensions Model 6001S (Swivel Dump Bucket) with Cab
Dimensional data and main specifications for the model 6001S with cab.
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