Table of Contents

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Operator's Manual
Track dumper
Machine model
Edition
Language
Article number
DT08-P/DT08-D
1.0
en
1000268368

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Summary of Contents for Wacker Neuson DT08-D

  • Page 1 Operator’s Manual Track dumper Machine model DT08-P/DT08-D Edition Language Article number 1000268368...
  • Page 2 1000271905 Edition Issued 03/2012 Copyright – 2012 Wacker Neuson Linz GmbH, Linz-Leonding Printed in Austria All rights reserved No part of this publication may be reproduced, translated or used in any form or by any means – graphic, electronic or mechanical including photocopying, recording, taping or information storage or retrieval systems – without prior permission in writing from the manufacturer.
  • Page 3: Table Of Contents

    Declaration of conformity model DT08-P, for machines without CE mark on type label EC declaration of conformity model DT08-D, for machines with CE mark on type label Declaration of conformity model DT08-D, for machines without CE mark on type label Type labels and component numbers ..............
  • Page 4 Table of contents Manual starter ....................3-7 Electric starter ....................3-7 Starting at low temperatures ................3-7 When the engine has started ................3-7 Stopping the petrol engine ................. 3-8 General Informationen on starting the diesel engine ......... 3-9 Procedure ......................3-9 Manual starter ....................
  • Page 5 Noise levels ......................6-35 Vibration ......................... 6-35 Dimensions model DT08-D with skip ..............6-36 Dimensions model DT08-D with high-tip skip (option) ........... 6-37 Dimensions model DT08-P with skip ..............6-38 Dimensions model DT08-P with high-tip skip (option) ........... 6-39 Electrical system ....................6-40 Fuses ........................
  • Page 6 Index Index Abbreviations ..................1-1 Machine Acoustic warning system for control panel ..........3-2 Brief description ................1-3 Air filter ....................5-10 Loading and transporting .............. 3-21 Applications with lifting gear ..............2-6 Machine ..................1-2 Maintenance Air filter ................5-11, 5-12 Biodegradable oil .................5-15 Biodegradable oil ................
  • Page 7 Index Safety instructions .................2-1 Applications with lifting gear ............2-6 General conduct ................2-2 Identification ..................2-1 Maintenance ...................2-7 Operation ..................2-4 Special hazards ................2-9 Trailers and attachments ..............2-6 Transport ..................2-6 Signs and symbols .................1-9 Spark plug ....................5-7 Specifications Coolant compound table ...............6-40 Electrical system ................6-40 Engine ...................6-40 Noise levels ...................6-40 Work hydraulics ................6-40...
  • Page 8 Index BA DT08 SL EN - Edition 1.0 * BaDT08en1_0SIX.fm...
  • Page 9: Important Information On This Operator's Manual

    Insist on using original spare parts when carrying out maintenance and repair work. This ensures operational safety and readiness of your machine, and maintains its value. Your Wacker Neuson dealer will be pleased to answer any further questions regarding the machine or the Operator’s Manual. Abbreviations/symbols •...
  • Page 10: Overall View Of Machine

    Introduction Overall view of machine Control stand/handle Skip Loader unit (option) Engine Travelling drive Eye hook for loading/tying down the machine Undercarriage Track Foothold Engine cover Auxiliary hydraulics (option) Fig. 1: Machine outside views BA DT08 SL EN – Edition 1.0 * * dt08b110.fm...
  • Page 11: Brief Description

    • Tracked travel gear • Control stand with integrated oil and fuel tanks • Internal combustion engine • Model DT08-P: single-cylinder petrol engine • Model DT08-D: single-cylinder diesel engine • Skip • High-tip skip (option) • Loader unit (option) Definition of operator’s control stand The dumper’s control stand is the:...
  • Page 12: 1.5 Ec Declaration Of Conformity Model Dt08-P, For Machines With Ce Mark On Type Label

    Introduction 1.5 EC declaration of conformity model DT08-P, for machines with CE mark on type label EC Declaration of Conformity According to Machine Directive 2006/42/EC, appendix II A Manufacturer Wacker Neuson Linz GmbH Haidfeldstr. 37 A-4060 Linz-Leonding Product Machine designation:...
  • Page 13: 1.6 Declaration Of Conformity Model Dt08-P, For Machines Without Ce Mark On Type Label

    Introduction 1.6 Declaration of conformity model DT08-P, for machines without CE mark on type label Declaration of conformity Manufacturer Wacker Neuson Linz GmbH Haidfeldstr. 37 A-4060 Linz-Leonding Product Machine designation: Compact Dumper Machine model: DT08-P Serial no.: ______________ Output (kW): 6.6 kW...
  • Page 14: 1.7 Ec Declaration Of Conformity Model Dt08-D, For Machines With Ce Mark On Type Label

    Introduction 1.7 EC declaration of conformity model DT08-D, for machines with CE mark on type label EC Declaration of Conformity According to Machine Directive 2006/42/EC, appendix II A Manufacturer Wacker Neuson Linz GmbH Haidfeldstr. 37 A-4060 Linz-Leonding Product Machine designation:...
  • Page 15 Introduction 1.8 Declaration of conformity model DT08-D, for machines without CE mark on type label Declaration of conformity Manufacturer Wacker Neuson Linz GmbH Haidfeldstr. 37 A-4060 Linz-Leonding Product Machine designation: Compact Dumper Machine model: DT08-D Serial no.: ______________ Output (kW): 6.8 kW...
  • Page 16: Type Labels And Component Numbers

    Introduction Type labels and component numbers Serial number The serial number is located on the type label. The type label is located at the rear right of the control stand. Type label information Machine designation: COMPACT DUMPER Model: --------------- Model year: --------------- CEE no.: ---------------...
  • Page 17: 1.10 Signs And Symbols

    Introduction 1.10 Signs and symbols BA DT08 SL EN – Edition 1.0 * dt08b110.fm...
  • Page 18: Noise Levels

    Introduction The following states signs and symbols which are not unequivocally comprehensible. They do not contain explanatory text and are not explained in the following chapters. Meaning Machine is raised by the eye hooks – see chapter Crane handling the machine on page 3-20 Location On the chassis near the front and rear eye hooks Fig.
  • Page 19 On the control stand (model DT08-P) Fig. 12: Petrol Meaning Fill in diesel fuel only! Location On the control stand (model DT08-D) Fig. 13: Diesel Meaning The tank contains hydraulic oil. – see chapter Filling up hydraulic oil on page 5-14...
  • Page 20 – see chapter 3.1 Control stand overview (model DT08-P skip and high-tip skip) on page 3-1 and – see chapter 3.2 Control stand overview (model DT08-D skip and high-tip skip) on page 3-2 Fig. 20: Main label Location On the control stand Meaning Indication of throttle.
  • Page 21: Safety Instructions

    All fluids, lubricants, material, etc., used on the machine are subject to specific regulations regarding collection and disposal. Dispose of different materials and consumables sepa- rately and in an environmentally friendly manner! Disposal may be carried out by a Wacker Neuson dealer only. Also observe the national regulations regarding disposal! Environment!
  • Page 22: Designated Use And Exemption From Liability

    • Moving earth, gravel, coarse gravel or ballast and rubble • Every other application is regarded as not designated for the use of the machine. Wacker Neuson shall not be liable for damage resulting from this and the risk shall be fully borne by the user.
  • Page 23: Selection And Qualification Of Staff, Basic Responsibilities

    (e.g. control stand, skip etc.), as well as to the attachments, which might affect safety without the approval of Wacker Neuson! This also applies to the instal- lation and the adjustment of safety devices and valves, as well as to welding work on load-bearing elements •...
  • Page 24: Safety Instructions Regarding Operation

    Safety instructions • Work on the electrical system and equipment, on the undercarriage and the steering and brake systems may be carried out only by skilled staff which has been specially trained for such work. Work on the hydraulic system of the machine must be carried out only by staff with special knowledge and experience in hydraulic equipment! •...
  • Page 25 Safety instructions • No lifting, lowering or carrying persons! • Installing a man basket or a working platform is prohibited! • When crossing underpasses, bridges and tunnels, or when passing under overhead lines always ensure that there is enough clearance! •...
  • Page 26: Applications With Lifting Gear

    The machine can be used at a maximum temperature of +45 °C and a minimum tempera- ture of −15 °C. Get in touch with your Wacker Neuson dealer if you intend to use the machine in other temperature ranges (e. g. tropical temperatures, etc.).
  • Page 27: Safety Instructions For Maintenance

    Safety instructions Safety instructions for maintenance • Avoid any operational mode that might be prejudicial to safety! • Observe the adjustment, maintenance and inspection activities and intervals set forth in the Operator’s Manual, including information on the replacement of parts/partial equipment! These activities must be carried out by technical staff only.
  • Page 28 Safety instructions • Have loads fastened and crane operators guided by experienced persons only! The person guiding the operator must be within sight or sound of him • Always use specially designed or otherwise safety-oriented ladders and working platforms to carry out overhead assembly work. Never use machine parts or attachments/superstructures as a climbing aid! Wear a safety harness when carrying out maintenance work at greater heights! Keep all handles, steps, handrails, platforms, landings and ladders free from dirt, snow...
  • Page 29: Warning Of Special Hazards

    Observe the regulations in force at the respective site! • Welding, burning and grinding work on the machine may only be carried out by a Wacker Neuson dealer. Risk of fire and explosion! • Before carrying out welding, flame-cutting and grinding work, clean the machine and its surroundings from dust and other inflammable substances, and ensure that the premises are adequately ventilated –...
  • Page 30: Noise

    Safety instructions Noise • During operation all sound baffles must be closed. • Wear ear protectors if necessary! Oil, grease and other chemical substances • When handling oil, grease and other chemical substances (e.g. battery electrolyte – sulphuric acid), observe the product-related safety regulations (safety data sheet)! •...
  • Page 31: Operation

    Operation Operation This chapter describes the controls, and contains information on the function and handling of the indicator lights and controls. The pages stated in the table refer to the description of the controls. Numeric or alphanumeric combinations (for example 40/18 or 40/A) used for identifying control elements, mean: figure no.
  • Page 32: Control Stand Overview (Model Dt08-D Skip And High-Tip Skip)

    Operation Control stand overview (model DT08-D skip and high-tip skip) Pos. Description For more information see page ........................3-18 Loader unit operation (option)/raise skip (option) ..................................3-17 Skip operation ..............................3-13 Normal or high speed lever ..................................3-13 Drive lever (left) ..................................3-13 Drive lever (right)
  • Page 33: Charge Function

    Operation 10 Alternator charge function indicator light Caution! If the indicator light comes on with the engine running: ☞ Stop the engine immediately and ☞ Have the cause repaired by an authorised workshop The alternator or the charging circuit of the alternator is faulty if the indicator light comes on with the engine running.
  • Page 34: Putting Into Operation

    • Strictly observe the maintenance schedules in the appendix – see chapter 5.10 Maintenance plan DT08-P (petrol engine) on page 5-25 – see chapter 5.11 Maintenance plan DT08-D (diesel engine) on page 5-27 BA DT08 SL EN – Edition 1.0 * * dt08b320.fm...
  • Page 35: Check Lists

    Operation Check lists The checklists below are intended to assist you in checking and monitoring the machine before, during and after operation. These checklists cannot claim to be exhaustive; they are merely intended as an aid for you in fulfilling your duties as a conscientious operator. The checking and monitoring jobs listed below are described in greater detail in the follow- ing chapters.
  • Page 36: Before Starting The Engine

    Operation Operation Before starting the engine ☞ Run through the “Start-up” checklist General information on starting the petrol engine Caution! Never start the petrol engine without petrol! ☞ Always check the fuel tank contents before! • The engine will not start unless the fuel cock is open •...
  • Page 37: Manual Starter

    The green indicator in the circuit-breaker is ejected to indicate that the circuit-breaker has been triggered. In this case find out the cause for the error or contact your Wacker Neuson workshop before resetting the circuit-breaker.
  • Page 38: Stopping The Petrol Engine

    Operation Stopping the petrol engine ☞ Check whether the switch for auxiliary hydraulics 7 is in the centre position ➥ The auxiliary hydraulics is switched off Fig. 29: Auxiliary hydraulics (option) ☞ Push throttle 6 fully backwards ☞ Push lever 2 fully backwards ➥...
  • Page 39: General Informationen On Starting The Diesel Engine

    Operation General Informationen on starting the diesel engine Caution! Never start the diesel engine without diesel fuel – the injection pump is fuel- lubricated! Otherwise you run the Risk of engine damage! ☞ Always check the fuel level before starting! •...
  • Page 40: Manual Starter

    Stop starting the engine and try again after 10 seconds ➥ If the engine still does not start after the second try ☞ Contact a Wacker Neuson workshop for troubleshooting ➥ As soon as the engine runs: ☞ Release the ignition key Notice! Do not actuate the electric starter for more than 5 seconds.
  • Page 41: Starting At Low Temperatures

    Operation Starting at low temperatures When the engine runs smoothly (increased engine speed): Notice! In general, a battery delivers less energy in cold conditions. Therefore ensure that the battery is always well charged. When the engine has started ☞ Let the engine warm up At cold temperatures: ☞...
  • Page 42: Jump-Starting The Engine (Supply Battery)

    Operation Jump-starting the engine (supply battery) Safety instructions • Never jump-start the engine if the battery of the machine is frozen – danger of explosion! ☞ Dispose of a frozen battery! • The dumper must not touch the jump-starting vehicle when connected with jump leads –...
  • Page 43: Moving Off

    Push lever 3 forwards – see Control stand overview (model DT08-P skip and high- tip skip) on page 3-1 or – see Control stand overview (model DT08-D skip and high-tip skip) on page 3-2 ➥ The machine moves at high speed ☞...
  • Page 44: Driving On Slopes

    Operation Driving on slopes In order to avoid accidents, observe these safety instructions in particular when driving on slopes. Specific safety instructions ☞ Dump in the skip when driving the machine. ☞ Always drive in low speed on slopes! ➥ This also ensures more precise and smooth movements of the steering system.
  • Page 45: Driving Across Slopes

    Operation Driving across slopes The dumper may be driven on firm ground across a slope of up to 10°. Danger! Do not exceed the maximum slope. Danger of accidents! ☞ The angle must be smaller in the case of soft and uneven ground! ☞...
  • Page 46: Driving On Slopes With A High-Tip Skip

    Operation Driving on slopes with a high-tip skip ☞ Do not raise or dump out the skip on slopes, otherwise the machine can tip forwards. ☞ Unloading on slopes is not allowed. < 15° < 10° Fig. 46: Do not raise or dump out the skip on slopes, other- wise the machine can tip forwards.
  • Page 47: Skip Operation

    Operation Skip operation Danger! Do not operate the skip when driving on slopes, otherwise – Danger of accidents! ☞ Do not actuate the skip when driving across slopes ☞ Do not actuate the skip when driving up or down slopes Position Function •...
  • Page 48: Loader Unit Operation (Option)

    Operation Loader unit operation (option) Position Function • A 1 Push forwards Loader unit is lowered • B 1 Pull backwards Loader unit is raised Notice! Always keep the loader unit 30 – 40 cm above the ground when driving the machine.
  • Page 49: Parking The Machine

    Operation Parking the machine Danger! Always park the machine on firm ground – Danger of accidents ☞ Park the machine on level ground ☞ Fasten the tracks with fastening elements (e. g. chocks) ☞ Stop the machine ☞ Dump in the skip ☞...
  • Page 50: Crane Handling The Machine

    Operation Crane handling the machine Safety instructions • The crane and the lifting gear must have suitable dimensions • Crane handling the machine requires suitable lifting gear • Secure the machine against unintentional movement! Danger! Incorrect crane handling of the machine – Danger of accidents! ☞...
  • Page 51: Loading And Transporting The Machine

    Operation Loading and transporting the machine Safety instructions • The transport vehicle must be of sufficient size. See Chapter 6 “Specifications” for the dimensions and the weight of the machine! • Remove any mud, snow or ice from the tracks so that the machine can be safely driven onto the ramps •...
  • Page 52: Tying Down The Machine

    Operation Tying down the machine Danger! The machine must be loaded and transported properly – Danger of accidents! ☞ It is essential that you read the safety instructions at the beginning of this chapter and follow any other safety instructions relevant in your country! ☞...
  • Page 53: Working With The Machine

    Operation Operation Working with the machine 1.01.03 General safety instructions • Never drive up to the edge of a pit from outside – danger of cave-in! • Do not drive under projecting earth. Stones or earth can fall onto the machine. •...
  • Page 54: Loading Loose Material

    Operation Loading loose material Caution! Do not carry out any steering movements once the bucket has penetrated the material. Lower the loader unit only when the machine is at a standstill and if there is enough room to the front. The loader unit is not designed for loading compacted material (hard to penetrate), severe loader unit damage can occur.
  • Page 55: Transporting With A Full Skip

    Operation ☞ Tilt in the loader unit fully E ☞ Pull control lever 1 backwards D Notice! Carry out slow movements of the loader unit. This distributes the material evenly in the skip. Fig. 60: Fully tilt in the loader unit Transporting with a full skip Danger! Careful when driving in rough terrain with a full skip –...
  • Page 56: Dumping Out The Skip

    Operation Dumping out the skip Danger! Dumping out the skip alongside a pit is dangerous – Danger of accidents! ☞ Ensure sufficient stability ☞ Do not drive too closely to the pit • Secure the machine with chocks if necessary ☞...
  • Page 57: Dumping Out The Skip Upwards (Option)

    Operation Dumping out the skip upwards (option) Danger! Careful when handling the high-tip skip – Danger of accidents! ☞ Do not raise or dump out the skip when driving ☞ Do not raise or dump out the skip on slopes or in an inclined position ☞...
  • Page 58: Auxiliary Hydraulics (Option)

    Operation Auxiliary hydraulics (option) The auxiliary hydraulics has a throughput of 20 l/min at 150 bar. ☞ Stop the engine ☞ Check whether the switch for auxiliary hydraulics 7 is in the centre position ➥ The auxiliary hydraulics is switched off ☞...
  • Page 59: Troubleshooting

    Troubleshooting Troubleshooting The information given in this chapter is provided for maintenance staff, for fast and reliable detection of malfunctions and their appropriate repair. Repairs must be carried out by authorised staff. Engine trouble Problem Possible causes Wrong SAE grade of engine lubrication oil 5-24 Fuel grade does not comply with specifications 5-24...
  • Page 60 Troubleshooting Problem Possible causes Oil level too high Blue Too much machine inclination (max. 15°) Engine starting temperature too low Fuel grade does not comply with specifications 5-24 White Engine smoke Wrong valve clearance Defective fuel injector Dirty air filter 5-10 Black Wrong valve clearance...
  • Page 61: Maintenance Introduction

    Maintenance Maintenance 5.1 Introduction Operational readiness and the service life of machines are heavily dependent on mainte- nance. It is therefore in the interest of the machine owner to carry out the prescribed maintenance work. Before carrying out service and maintenance work, always read, understand and follow the instructions given in: •...
  • Page 62: Maintenance Strut For High-Tip Skip

    Maintenance Maintenance strut for high-tip skip Danger! Careful when carrying out maintenance work on or under the skip, and in general when carrying out maintenance work with the dumper body dumped out – Danger of accidents! ☞ Use the maintenance strut Mount the maintenance strut as follows: ☞...
  • Page 63: Fuel System

    If the fuel level is below min. ☞ Refuel Min. Notice! The machine has no filling level indicator, therefore always check the fuel level Fig. 69: Model DT08-D (diesel engine) before putting the machine into operation. BA DT08 SL EN – Edition 1.0 * dt08b510.fm...
  • Page 64: Refuelling

    Environment! Use a suitable container to collect the fuel as it drains and dispose of it in an environmentally friendly manner! Fig. 70: Model DT08-D (diesel engine) Stationary fuel pumps General Only refuel from stationary fuel pumps. Fuel from barrels or cans is usually dirty.
  • Page 65: Petrol Specification

    • No. 1-D according to DIN For outside temperatures below 4 °C or for 51601 operation above 1500 m altitude For model DT08-D (diesel engine) Cleaning the fuel filter (petrol engine) Danger! Petrol is extremely flammable, and explosive under certain circumstances.
  • Page 66: Cleaning The Fuel Filter Of The Diesel Engine

    Maintenance Cleaning the fuel filter of the diesel engine ☞ Open drain plug A with a suitable tool ➥ The fuel drains ☞ Close drain plug A again after the fuel has drained completely ☞ Open screw B on the fuel cock ☞...
  • Page 67: Spark Plug (Petrol Engine)

    Maintenance Spark plug (petrol engine) Danger! The engine is very hot after it has been in service. Danger of burns! ☞ Allow the engine to cool down Caution! If the spark plug is not tightened correctly, it can become very hot and cause engine damage.
  • Page 68: 5.3 Engine Lubrication System

    If the engine oil level is too low or if an oil change is overdue, this can cause Loss of output and engine damage! ☞ Have the oil changed by an authorised workshop – see chapter 5.11 Maintenance plan DT08-D (diesel engine) on page 5-27 – see chapter 5.10 Maintenance plan DT08-P (petrol engine) on page 5-25 Checking the oil level The oil level can be checked from either side.
  • Page 69: Filling Up Engine Oil

    Maintenance Filling up engine oil Caution! Too much or incorrect engine oil can result in engine damage! Therefore: ☞ Do not add engine oil above the MAX mark of the oil dipstick 76/A ☞ Use only the specified engine oil Fig.
  • Page 70: Air Filter

    Maintenance Maintenance Air filter Caution! The filter element will be damaged if it is washed or brushed out! Bear in mind the following to avoid premature engine wear! ☞ Never let the engine run without the air filter installed ☞ Replace the filter cartridge according to the maintenance plan ☞...
  • Page 71: Replacing The Filter (Petrol Engine)

    Maintenance Replacing the filter (petrol engine) Replace filter cartridge A as follows: ☞ Stop the engine ☞ Unscrew wing nut B off cover C ☞ Remove cover C ☞ Unscrew wing nut D off filter cartridge A ☞ Insert the new filter cartridge A ☞...
  • Page 72: Replacing The Filter (Diesel Engine)

    Maintenance Replacing the filter (diesel engine) Replace filter cartridge A as follows: ☞ Stop the engine ☞ Unscrew wing nut B off cover C ☞ Remove cover C ☞ Remove filter cartridge A ☞ Insert the new filter cartridge A ☞...
  • Page 73: Hydraulic System

    This can cause damage to the hydraulic system! ☞ Contact your Wacker Neuson dealer immediately • Oil or fuel flowing out of high pressure lines can cause fire or malfunctions, and severe injuries or damage to property. Interrupt work immediately if slack nuts or damaged hoses and lines are detected.
  • Page 74: Checking The Hydraulic Oil Level

    Maintenance Checking the hydraulic oil level Proceed as follows: ☞ Park the machine on level ground ☞ Raise the skip and lock it in the safety position Maintenance strut on page 5-1. ☞ Stop the engine ☞ The dipstick is integrated in filler cap B of hydraulic oil tank A ☞...
  • Page 75: Important Information For The Use Of Biodegradable Oil

    • Use only the biodegradable hydraulic fluids which have been tested and approved by Wacker Neuson GmbH. Always contact Wacker Neuson GmbH for the use of other products which have not been recommended. In addition, ask the oil supplier for a written declaration of guarantee.
  • Page 76: Checking Hydraulic Pressure Lines

    Maintenance Checking hydraulic pressure lines Specific safety instructions Danger Caution when checking hydraulic lines, especially when searching for leaks. Hydraulic oil escaping under high pressure can penetrate the skin and cause serious injuries. Danger of personal injury! ☞ Always consult a doctor immediately, even if the wound seems insignificant –...
  • Page 77: 5.6 Tracks

    Maintenance Maintenance 5.6 Tracks Danger! Careful when working with tracks – Danger of accidents! ☞ Use suitable means to support and secure the machine ☞ In addition, ensure that the machine cannot overturn Checking track tension Check track tension as follows: ☞...
  • Page 78: Decreasing Track Tension

    Maintenance Decreasing track tension ☞ Park the dumper on firm and level ground ☞ Raise the dumper with suitable means ☞ Tracks should be raised off the ground ☞ Stop the engine ☞ Use additional supports for the dumper and ensure that it cannot overturn ☞...
  • Page 79: Electrical System

    Maintenance 5.7 Electrical system Specific safety instructions • The battery contains sulphuric acid! This acid must not be allowed to come into contact with the skin, the eyes, clothing or the machine Therefore when recharging or working near the battery: ☞...
  • Page 80: Instructions Concerning Specific Components

    Maintenance Instructions concerning specific components Electric lines and fuses Always observe the following instructions: • Defective components of the electrical system must always be replaced by an authorised expert. Fuses may be changed by unqualified persons • When carrying out maintenance work on the electrical system, pay particular attention to ensuring good contact in leads Alternator Always observe the following instructions:...
  • Page 81: Battery

    Maintenance Battery Danger! Battery acid is highly caustic! Danger of burns! Therefore when recharging and/or working near the battery: ☞ Always wear goggles and protective clothing with long sleeves If acid is spilt: ☞ Thoroughly rinse all affected surfaces immediately with plenty of water ☞...
  • Page 82: 5.8 General Maintenance Work

    Maintenance 5.8 General maintenance work Cleaning Cleaning the machine is divided into 3 separate areas: • Exterior of the machine • Engine compartment The wrong choice of cleaning equipment and agents can impair the operating safety of the machine on the one hand, and on the other undermine the health of the persons in charge of cleaning the machine.
  • Page 83: Exterior Of The Machine

    Maintenance Exterior of the machine Caution! Cleaning the machine can cause engine damage. ☞ Protect the engine against humidity The following articles are generally suitable: • High-pressure cleaner • Steam jet Engine compartment Danger! Clean the engine at engine standstill only – Danger of personal injury! ☞...
  • Page 84: 5.9 Fluids And Lubricants

    (model DT08-P) Honda petrol Engine oil AGIP MOTOROIL HD SAE 15W-40 Year-round 1.1 l engine Diesel engine AGIP DIESEL SIGMA S 30 (model DT08-D) Yanmar diesel Engine oil Year-round 0.6 l 15W-40 engine Hydraulic oil AGIP ARNICA 46 Hydraulic oil tank...
  • Page 85 Maintenance Authorised workshop Customer Every 1000 s/h once a year 300 s/h Every 100 s/h Every 50 s/h Every 20 s/h Service work (daily) 5-25 BA DT08 SL EN – Edition 1.0 * * dt08b540.fm...
  • Page 86 Maintenance Authorised workshop Customer Every 1000 s/h once a year 300 s/h Every 100 s/h Every 50 s/h Every 20 s/h Service work (daily) 5-26 BA DT08 SL EN – Edition 1.0 * * dt08b540.fm...
  • Page 87 Maintenance Authorised workshop Customer Every 1000 s/h once a year Every 6 months or after 400 s/h Every 3 months or after 200 s/h Once a month or after 50 s/h Service work (daily) 5-27 BA DT08 SL EN – Edition 1.0 * * dt08b550.fm...
  • Page 88 Maintenance Authorised workshop Customer Every 1000 s/h once a year Every 6 months or after 400 s/h Every 3 months or after 200 s/h Once a month or after 50 s/h Service work (daily) 5-28 BA DT08 SL EN – Edition 1.0 * * dt08b550.fm...
  • Page 89: 5.12 Lubrication Plan Dt08 With Skip

    5.12 Lubrication plan DT08 with skip Explanation Symbol Lubrication point 5-29 BA DT08 SL EN – Edition 1.0 * dt08b560.fm...
  • Page 90: Lubrication Plan Dt08 With High-Tip Skip (Option)

    5.13 Lubrication plan DT08 with high-tip skip (option) Explanation Symbol Lubrication point 5-30 BA DT08 SL EN – Edition 1.0 * * dt08b560.fm...
  • Page 91: Maintenance Opening

    Maintenance opening Maintenance opening for cleaning the chassis. ☞ Unscrew 4 screws to remove housing A. Fig. 88: Maintenance opening 5-31 BA DT08 SL EN – Edition 1.0 * dt08b560.fm...
  • Page 92 5-32 BA DT08 SL EN – Edition 1.0 * * dt08b560.fm...
  • Page 93: Specifications Engine

    Specifications Specifications Engine Sturdy steel sheet chassis, rubber-mounted engine Model DT08-D Model DT08-P Engine Yanmar diesel engine Honda petrol engine Product L100N6 CA1T1AAS1 GX 270 U QE OH Type Air-cooled 4-stroke engine Design No. of cylinders 435 cm³ 270 cm³...
  • Page 94: Work Hydraulics

    Specifications Work hydraulics Model DT08-D Model DT08-P Work hydraulics 20 l/min at 3600 rpm Hydraulic pump displacement: 1 section/2 sections Control valve ±5 Max. operating pressure Return filter Filter 22.3 l 22.3 l Hydraulic oil tank Skip Model DT08-D Model DT08-P...
  • Page 95: Noise Levels

    Specifications Noise levels Model DT08-D Sound power level Model DT08-P 100 dB (A) 100 dB (A) Sound power level (L Driver-perceived sound pressure level 93 dB (A) 87 dB (A) Uncertainty (K 1.3 dB (A) 1.4 dB (A) According to ISO 6395...
  • Page 96: 6.10 Dimensions Model Dt08-D With Skip

    Specifications 6.10 Dimensions model DT08-D with skip 1320 1660 2520 Fig. 89: Machine dimensions (model DT08-D with skip) Model DT08-D Main data 500 kg Payload 560 kg Dead weight incl. skip and loader unit 1660 mm Length 790 mm Width...
  • Page 97: Dimensions Model Dt08-D With High-Tip Skip (Option)

    Specifications 6.11 Dimensions model DT08-D with high-tip skip (option) 1134 1545 Fig. 90: Machine dimensions (model DT08-D with high-tip skip) Model DT08-D Main data 500 kg Payload 625 kg Dead weight incl. skip and loader unit 1545 mm Length 790 mm...
  • Page 98: 6.12 Dimensions Model Dt08-P With Skip

    Specifications 6.12 Dimensions model DT08-P with skip 1320 1660 2520 Fig. 91: Machine dimensions (model DT08-P with skip) Model DT08-P Main data 500 kg Payload 515 kg Dead weight incl. skip and loader unit 1660 mm Length 790 mm Width 1313 mm Height 388 mm...
  • Page 99: Dimensions Model Dt08-P With High-Tip Skip (Option)

    Specifications 6.13 Dimensions model DT08-P with high-tip skip (option) 1134 1540 Fig. 92: Machine dimensions (model DT08-P with high-tip skip) Model DT08-P Main data 500 kg Payload 580 kg Dead weight incl. skip and loader unit 1540 mm Length 790 mm Width 1180 mm Height...
  • Page 100: 6.14 Electrical System

    Battery 12 V 44 Ah 12 V 30 Ah 6.15 Fuses Fuse Rated current (A) Model DT08-D – diesel engine 20 A Model DT08-P – petrol engine Loader unit (option) Fig. 93: Diesel engine fuse Fig. 93: Petrol engine fuse 6-40 BA DT08 SL EN –...
  • Page 101 Wacker Neuson Linz GmbH keep abreast of the latest technical developments and con- stantly improve their products. For this reason, we may from time to time need to make changes to diagrams and descriptions in this documentation which do not reflect products which have already been delivered and which will not be implemented on these machines.
  • Page 102 Wacker Neuson Linz GmbH Haidfeldstr. 37 A-4060 Linz-Leonding Austria Tel.: +43 (0) 732 90 5 90-0 Fax: +43 (0) 732 90 5 90-200 E-mail office.linz@wackerneuson.com www.wackerneuson.com Order no. 1000268368 Language en...

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