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SMC Networks ISA3 Series Operation Manual

Digital gap checker pressure switch
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No.PS※※-OMW0009-A
PRODUCT NAME
Digital Gap Checker
(
compatible)
MODEL / Series / Product Number
ISA3 series

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Summary of Contents for SMC Networks ISA3 Series

  • Page 1 No.PS※※-OMW0009-A PRODUCT NAME Digital Gap Checker compatible) MODEL / Series / Product Number ISA3 series...

  • Page 2: Table Of Contents

    Table of Contents １ Before Use Safety Instructions Features Model Indication and How to Order Summary of Product parts Specification ２ About this product Specifications (ISA3) ··································· Specifications (Regulator) ····························· Specifications (2 port solenoid valve) ··············· Characteristics graph ··································· Dimensions ··············································· Mounting and Installation Piping ······················································...

  • Page 3: Before Use

    Before Use Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or "Danger". They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Before Use Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary.
  • Page 5 Before Use ■ Important In order to use this product safely, be sure to read and follow the instructions given in "Pressure switches/Flow switches common precautions" which can be found under "Handling Precautions for SMC Products" on the SMC website, before use. ■...
  • Page 6 Before Use Warning Mounting/Installation If the entering of foreign material to the fluid is possible, install the filter (5 m or less) or the mist separator to the upstream side. If compressed air containing condensate is used, install the air dryer or the drain catch before the filter, and perform drainage regularly.
  • Page 7 Before Use Warning Usage Do not short-circuit the load. When the load is short circuit, generated excess current lead to cause the damage of the product. Do not press the setting buttons with a sharp pointed object. It may damage the setting buttons. During the any setting, the product will switch the output according to the existing settings until the changes are complete.
  • Page 8 About this product Features The Gap between the detection surface and the workpiece (0.01 mm to 0.03 mm, 0.02 mm to 0.15 mm, 0.05 mm to 0.30 mm) can be detected. The Gap condition is indicated on the main display in Green (ON) or Orange (OFF). : Default setting. The sub display indicates the distance between the detection surface and the workpiece using a level meter.
  • Page 9 About this product Model Indication and How to Order ○Without control unit 1: To be used for the rated distance range of "F". 2: To be used for the rated distance range of "G" or "H". 3: ISO1179-1 4: The new Measurement Law prohibits the use of pressure switch with the units selection function in Japan. 5: Fixed unit: kPa 6: Cannot be selected for 1 station.
  • Page 10 About this product ○With control unit No.PS※※-OMW0009-A...
  • Page 11 About this product 1: To be used for the rated distance range of "F". 2: To be used for the rated distance range of "G" or "H". 3: ISO1179-1 4: The new Measurement Law prohibits the use of pressure switch with the units selection function in Japan. 5: Fixed unit: kPa 6: Cannot be selected for 1 station.
  • Page 12 About this product ○Option/Part number Joint screws Bracket (when control unit not fitted)  (2 screws, 2 spacers , 2 nuts) (Nominal size:3 x 8, 3 screws) ISA-16- ISA-14 Number of stations Part number ISA-16-2 ISA-16-3  ISA-16-4 ISA-16-5  ISA-16-6 With connector cable With connector cable...
  • Page 13 About this product Centralized lead wire Bracket for centralized lead wire ISA-21- ISA-20 Stations Model ISA-21-2 ISA-21-3 ISA-21-4 ISA-21-5 ISA-21-6 Regulator AR20- 02 -1 -B -12- No.PS※※-OMW0009-A...
  • Page 14 About this product 2 port solenoid valve VX210 X276 Bracket (when control unit fitted) (Nominal size:3 x 8, 2 screws) Spacer with bracket Modular adapter ISA-17 Y200T-A E210-U01 Spacer ISA-18 With O-ring : When a 2 port solenoid valve is connected to the right. -13- No.PS※※-OMW0009-A...

  • Page 15: Summary Of Product Parts

    About this product Summary of Product parts Element Description Display See below Selects the mode and the display shown on the sub display, or increases the switch UP button ( button) point. SET button ( button) Press this button to change the mode and to fix the settings. Selects the mode and the display shown on the sub display, or decreases the switch DOWN button ( button)

  • Page 16: Specification

    About this product Specification ■Specifications (ISA3) Model ISA3-F ISA3-G ISA3-H Dry air (Filtered through a 5 μm filter) Applicable fluid Rated distance range 0.01 to 0.03 mm 0.02 to 0.15 mm 0.05 to 0.30 mm Displayable/settable range 2 2 2 0 to 60 10 to 300 30 to 500...
  • Page 17 About this product Model ISA3-F ISA3-G ISA3-H 9 Enclosure IP67 equivalent Operating temp. range Operation: 0 to 50 C, Stored: -20 to 70 C (No condensation or freezing) Operating humidity range Operation/Stored: 35 to 85%RH (No condensation) Withstand voltage 1000 VAC or more (in 50/60 Hz) for 1 minute between terminals and housing 2 MΩ...

  • Page 18: Specifications (Regulator)

    About this product ■Specifications (Regulator) Refer to the standard regulator catalogue for detailed specifications. ■Specifications (2 port solenoid valve) Refer to "Option/Part number" (page 13) or the catalogue of the standard 2 port solenoid valve for the detailed specifications of models other than X276. -17- No.PS※※-OMW0009-A...

  • Page 19: Characteristics Graph

    About this product ■Characteristics graph ○Supply pressure dependence characteristics The detection distance for turning ON the output depends on the supply pressure. The graphs below show the variation of the distance for the product to turn ON, for 3 types of gap, by changing the supply pressure (50 kPa) when the product is set to turn ON at 150 kPa supply pressure.
  • Page 20 About this product ○Response time Response time is the elapsed time between the pressure supply and the turning ON of the switch output. The Response time varies depending on the piping length from the OUT port to the detection nozzle, and the seating condition of the workpiece.
  • Page 21 About this product ○Relationship between the display value (switch point) and distance The graphs below show the relationship between [display value (switch point) on the sub display] and [the actual distance between the detection surface and the workpiece]. Relationship between the display value and the distance These graphs show the relationship between the display value and the distance.
  • Page 22 About this product ■Dimensions ISA3- (Without control unit, Bracket mounting) ISA-14 (Bracket when control unit not fitted) -21- No.PS※※-OMW0009-A...
  • Page 23 About this product ISA3- (Without control unit, DIN rail mounting) -22- No.PS※※-OMW0009-A...
  • Page 24 About this product ISA3- B-L1/3/5/7 (With control unit, Bracket mounting) -23- No.PS※※-OMW0009-A...
  • Page 25 About this product ISA3- ISA3- -B-R1/3/5/7 -B-R0/2/4/6/8 ISA3- ISA3- -B-LN -B-RN -24- No.PS※※-OMW0009-A...
  • Page 26 About this product ISA-17 (Bracket when control unit fitted) Y200T-A (Spacer with bracket) ISA-20 (Bracket for centralized lead wire) -25- No.PS※※-OMW0009-A...
  • Page 27 About this product ZS-31-B (Lead wire with connector (Straight)) ZS-31-C (Lead wire with connector (Right angle)) -26- No.PS※※-OMW0009-A...
  • Page 28 About this product ISA-21- (Centralized lead wire) Wiring diagram •1 to 3 stations •4 to 6 stations -27- No.PS※※-OMW0009-A...

  • Page 29: Mounting And Installation

    Installation Mounting and Installation ■Piping ○SUP port (supply port) Use the correct tightening torque. Refer to the following table for the appropriate tightening torque. Fit the seal plug (supplied with the product) to the unused port. Nominal Proper tightening Nominal Proper tightening Product Product...
  • Page 30 Installation ○Atmospheric vent port Connect tubing (sold separately) to the atmospheric vent port if there is a possibility that the port could be blocked by water or dust. Recommended tube is TU0425 (material: polyurethane, O.D. ø4, I.D. ø2.5) made by SMC. The other end of the air tubing should be routed to a safe place to prevent it from being exposed to water or dust.
  • Page 31 Installation ○Restrictor setting of 2 port solenoid valve Air can be continuously supplied by adjusting the restrictor. This reduces the possibility of water or cutting oil etc. entering the 2 port solenoid valve from the OUT port (detection port). Turn off the power to the 2 port solenoid valve. Adjust the restrictor by turning the screw with a flat head screw driver etc.

  • Page 32: Installation

    Installation ■Installation : Connect piping before mounting to the DIN rail or bracket. (1) If the piping is connected while the product is mounted on a bracket or DIN rail, the bracket or DIN rail might be bent. (2) If the piping is connected while the display is held with a vice, the display might be damaged. (3) If a tool comes into contact with the boss, it might be broken.
  • Page 33 Installation ○Bracket Mount the bracket using the mounting screws supplied. The tightening torque of the mounting screw must be 0.45 Nm ±10%. When the product is mounted using the bracket, fix with M5 screws (2 pcs.) or equivalent. The Bracket thickness is approx. 1.6 mm. Refer to the bracket dimension drawing (page 21) for the mounting hole dimensions.
  • Page 34 Installation Mounting position of the bracket 2 stations n stations (Mount to 1st. and 2nd. station) (Mount to 1st. and nth. station) -33- No.PS※※-OMW0009-A...
  • Page 35 Installation ○Bracket (when control unit fitted) When a product with control unit is ordered, the bracket will be mounted to the product before shipment. Mount the spacer with bracket using an M5 mounting screw or equivalent. Thickness of the spacer with bracket is approximately 3.5 mm. Refer to the "Bracket mounting"...
  • Page 36 Installation ○Assembly procedure to increase/decrease the number of product. Remove the joint screws of product using a Phillips head screwdriver and separate the Product body. : Take care not to lose the seals. Insert a product and the seal for extra station (ISA-15) between the products to increase the number of stations.

  • Page 37: Wiring

    Installation ■Wiring ○Mounting and removal of connector Tighten the connector by hand. Align the body connector key and the cable connector key groove to insert vertically. Turn the knurled part of the cable side connector clockwise. Connection is complete when the knurled part is fully tightened. Check that the connection is not loose. ○Connector pin No.
  • Page 38 Installation ○Connector pin No. (Cable side) Connector pin No. Lead wire colour Description Brown DC(+) White OUT2 Blue DC(-) Black OUT1(C/Q) ZS-31-B (Cable with connector) ZS-31-C (Cable with connector) -37- No.PS※※-OMW0009-A...
  • Page 39 Installation ISA-21- (Centralized lead wire) •For 2 to 3 stations M12 Connector No. Pin No. Description Lead wire colour (Output wire colour)  DC(+) Brown Orange OUT2  DC(-) Blue Black OUT1  DC(+) Brown OUT2  DC(-) Blue White OUT1 ...
  • Page 40 Installation •For 4 to 6 stations M12 Connector No. Pin No. Description Lead wire colour (Output wire colour)  DC(+) Brown Yellow OUT2  DC(-) Blue Black OUT1  DC(+) Brown Purple OUT2  DC(-) Blue White OUT1  DC(+) Brown Gray/Black OUT2...
  • Page 41 Installation ○Internal circuit and wiring examples (for cable with connector) Wire the product according to the circuit diagram below. •Used as switch output device Setting of NPN open collector 2 outputs Setting of PNP open collector 2 outputs •Used as IO-Link device : Numbers in the figures show the connector pin layout.

  • Page 42: Part Structure

    Installation ■Part structure ○Without control unit -41- No.PS※※-OMW0009-A...
  • Page 43 Installation ○With control unit (Supply port: Left side) -42- No.PS※※-OMW0009-A...
  • Page 44 Installation ○With control unit (Supply port: Right side) -43- No.PS※※-OMW0009-A...

  • Page 45: Outline Of Settings Measurement Mode

    How to use Outline of Settings [Measurement mode] Power is supplied The product code is displayed for approximately 3 seconds after power is supplied. Then, measurement mode will be displayed. : Within approximately 0.2 seconds after power-on, the switch starts. [Measurement mode] Detects the pressure after power is supplied, and indicates the display and switch operating status.
  • Page 46 How to use ■Measurement mode Placement verification screen (Main display) The Placement condition is indicated by the switch output status (ON/OFF). Level meter (Sub display) Element Description When OUT1 is set to hysteresis mode, the bar equivalent to the switch point, which has been set as the set value of OUT1, is displayed automatically.

  • Page 47: Switch Point Setting

    How to use Switch Point Setting It is possible to change OUT1: switch point and OUT2: pressure set value/switch point. OUT2 is set to pressure setting mode (pressure detection mode) as a default. When changing to switch point setting mode (distance setting mode), set in the function selection mode (page 52). ■Default settings of OUT1 (hysteresis mode, reversed output setting) Refer to the figure below for the default settings of OUT1.
  • Page 48 How to use Other output mode of OUT1 Hysteresis mode, Normal output Window comparator mode Normal output Reverse output : When the output of OUT2 is set to "distance detection", a similar operation is available. ■Default settings of OUT2 The default setting is as shown below. It is possible to adjust the pressure setting. (Output mode: OUT port window comparator mode, Setting of reverse output: normal output) -47- No.PS※※-OMW0009-A...

  • Page 49: Step Setting Mode

    How to use 3 Step Setting Mode ■3 step setting mode In this mode, the set values can be input in just 3 steps. Use this mode if the product is to be used straight away, after changing only the set values. (Main display shows the switch output mode (ON/OFF)) ■Preparation before setting (1) Supply pressure to the product.
  • Page 50 How to use (2) Press the UP or DOWN button to change the set value. The set value can be increased with the UP button and can be reduced with the DOWN button. ●Press the UP button once to increase the value by one digit, press and hold to continuously increase. ●Press the DOWN button once to reduce the value by one digit, press and hold to continuously reduce.

  • Page 51: Simple Setting Mode

    How to use Simple Setting Mode ■Simple setting mode <Operation> [Simple setting mode (hysteresis mode) In simple setting mode, the set value, hysteresis and delay time can be changed while the current value is displayed (main display). (1) Press and hold the SET button between 1 and 3 seconds in measurement mode. [SEt] is displayed on the main display.
  • Page 52 How to use In the window comparator mode, set P1L, the lower limit of the switch operation, and P1H, the upper limit of the switch operation and WH1 (hysteresis) following the instructions given on page 50. (When reversed output is selected, the sub display (left) shows [n1L] and [n1H].) Please refer to the "List of output modes"...

  • Page 53: Function Selection Mode

    How to use Function Selection Mode ■Function selection mode In measurement mode, press the SET button between 3 and 5 seconds, to display [F 0]. Select to display the function to be changed [F□□]. Press and hold the SET button for 2 seconds or longer in function selection mode to return to measurement mode.
  • Page 54 How to use ■Table of default settings The default setting is as follows. If no problem is caused by this setting, keep these settings. To change a setting, enter function selection mode. Function Function Label Default Settings number Unit selection Unit [kPa] Switch output specifications...
  • Page 55 How to use ■[F 0] Selection of the display unit and switch output specifications This setting is only available for models with the units selection function. <Operation> Press the UP or DOWN button in function selection mode to display [F 0]. Press the SET button.
  • Page 56 How to use ■[F 1] Setting of OUT1 The setting of output OUT1 can be performed. Please refer to page for the relationship between the set items and operation. <Operation> Press the UP or SET button in function selection mode to display [F 1]. Press the SET button.
  • Page 57 How to use Switch point (distance) setting Set the switch point based on the setting method on page 48. Hysteresis mode: [P_1] Window comparator mode: [P1L] [P1H] "P" is changed to "n" as [P_1]  [n_1] when reversed output is selected. The snap shot function can be used.
  • Page 58 How to use ■[F 2] Setting of OUT2 The setting of Output OUT2 can be performed. Pressure detection on the OUT port or pressure detection or distance detection on the SUP port can be set. Please refer to the "List of output modes" on page for the relationship between the set items and operation.
  • Page 59 How to use Reversed output setting Press the UP or DOWN button to select the reversed output. Move on to switch point [Err] Error output is Press the SET button to set. (distance/pressure) setting. selected Press the SET button to move on to display Switch point (distance/pressure) colour setting.
  • Page 60 How to use Delay time setting Set the delay time referring to the setting method on page 50. When OUT port side pressure is selected: [EdH2] When SUP port side pressure is selected: [SdH2] When OUT port side pressure is selected: [EdL2] When SUP port side pressure is selected: [SdL2] Move on to display colour...
  • Page 61 How to use ○List of output modes •OUT port pressure detection If the set value when the switch output is changed is outside the set pressure range due to switching between normal and reversed output, the hysteresis will automatically be compensated. -60- No.PS※※-OMW0009-A...
  • Page 62 How to use •SUP port pressure detection If the set value when the switch output is changed is outside the set pressure range due to switching between normal and reversed output, the hysteresis will automatically be compensated. -61- No.PS※※-OMW0009-A...
  • Page 63 How to use •For distance detection Same as the setting of switch point and hysteresis of OUT1. •When other output is selected : Target errors will be Er1 and 2, Er5 and 6, Er8 and 9, Er15, Er3 and Er40. If overcurrent is generated, the switch output will be forcibly turned OFF.
  • Page 64 How to use ■[F 6] Display value compensation The display value is finely adjusted by hand. Pressure can be adjusted in the following range of 20%R.D. <Operation> Press the UP or DOWN button in function selection mode to display [F 6]. Press the SET button.
  • Page 65 How to use ■[F10] Sub display setting Change the display style of the sub display. Detailed contents are shown in the pages from 65. <Operation> Press the UP or DOWN button in function selection mode to display [F10]. Press the SET button. Move on to sub display setting.
  • Page 66 How to use <Sub display> •Standard The Standard display function displays the items and values on the sub display. The displayed item varies depending on the setting of the output mode. Select the displayed items by pressing the UP or DOWN button in measurement mode. (Hysteresis mode, error output, switch output off) (Window comparator mode) -65-...
  • Page 67 How to use •2 value display The 2 value display function displays the items listed below on the right and left side of the sub display. List of items for selection Sub display Item Details Remarks Left side Left side ○...
  • Page 68 How to use Table showing the output mode and output form when Md1 and Md2 are selected. Output mode Output style Display style Normal output Hysteresis mode Reversed output Normal output Window comparator mode Reversed output Error output Normal/Reversed output ―...
  • Page 69 How to use •Level bar display It is possible to visually display the current detection distance (clearance guideline) on the sub display. : The level bar is not displayed for the pressure value on the SUP port side and OUT port side. 9 level display The switch point value bar is only displayed in hysteresis mode.
  • Page 70 How to use X: Switch point is divided by weight. If the switch point is divisible, the weight will be X. Example) When the switch point of the display value = 50 with ISA3-G This is divisible by weight, so X = 25. When the switch point of the display value = 75 with ISA3-H The weight is 50, so X = 25.
  • Page 71 How to use •Character string display •Function to display the specified character string on the sub display. When line name is input, characters which can be displayed for each digit are as follows. (Left 2 to 5, 8 and 9 digit display pattern) Characters Q, X, Z, /, or ...
  • Page 72 How to use ■[F14] Zero cut-off setting When the detection distance (guideline) is close to zero, the product rounds the value down and zero will be displayed. The zero cut-off range is 0.0 to 10.0% F.S., and can be set in 1.0% F.S. increments. <Operation>...
  • Page 73 How to use ■[F80] Set display OFF mode Display OFF mode can be selected. When selected and no buttons are pressed for 30 seconds, the pressure switch will shift to display OFF mode. <Operation> Press the UP or DOWN button in function selection mode to display [F80]. Press the SET button.
  • Page 74 How to use ■[F81] Security code The security code can be turned on or off and the security code can be changed when unlocked. <Operation> Press the UP or DOWN button in function selection mode to display [F81]. Press the SET button. Move on to security code.
  • Page 75 How to use Security code changing Press the UP or DOWN button to input the  changed security code on the main display. For instructions on how to enter the security code, refer to "How to input and change the security code"...
  • Page 76 How to use ●Special function setting ■[F90] Setting of all functions All functions can be set in turn. <Operation> Press the UP or DOWN button in function selection mode to display [F90]. Press the SET button. Move on to setting of all functions. Setting of all functions Press the UP or DOWN button to select all functions.
  • Page 77 How to use ●Setting of each function Order Function Display unit selection Switching setting of switch output NPN/PNP specifications Set OUT1 output type Output mode setting of OUT1 Reversed output setting of OUT1 Set OUT1 switch point Hysteresis setting of OUT1 Display colour setting Set OUT2 output type Output mode setting of OUT2...
  • Page 78 How to use ■[F95] calibration function This function adjusts each display value (detection distance (guideline), SUP port pressure and OUT port pressure. It adjusts the display value on the supply pressure side and detection pressure side, and corrects the display value.
  • Page 79 How to use Step2: Subtle adjustment of the pressure display value Ensure that the pressure on the SUP port side and OUT port side are the same. Measure the applied pressure and press the UP or DOWN button to adjust the value to be the same.
  • Page 80 How to use ■[F98] Output check Correct operation of the switch output can be confirmed. The output can be turned ON/OFF manually. <Operation> Press the UP or DOWN button in function selection mode to display [F98]. Press the SET button. Move on to output check.
  • Page 81 How to use OUT2 output check Press the UP or DOWN button to select OUT2 output check. In the SIO mode, when the SET In IO-Link communication mode, press the button is pressed, the screen SET button to move on the next confirmation. will return to the output check During the IO-Link communication, it is possible screen.
  • Page 82 How to use Pressure switch output 1 on the SUP port side Press the UP or DOWN button to select forcibly output ON/OFF to check the output condition. : Bit offset: 2 in the process data will change to 0 (Forcibly output OFF)/ 1 (Forcibly output ON).
  • Page 83 How to use Pressure switch output 2 on the OUT port side Press the UP or DOWN button to select forcibly output ON/OFF to check the output condition. : Bit offset: 5 in the process data will change to 0 (Forcibly output OFF)/ 1 (Forcibly output ON).
  • Page 84 How to use Process data (detection distance) value output Press the UP or DOWN button to select forcibly output ON/OFF to check the output condition. : Bit offset: 48 to 63 in the process data will change to 0 (Forcibly output OFF)/ 1500 (Forcibly output ON).
  • Page 85 How to use Return to [n] (normal output) to complete. Return to function selection Press the SET button to set. mode. [F98] Output check completed -84- No.PS※※-OMW0009-A...
  • Page 86 How to use ■[F99] Reset to default settings If the product settings are uncertain, the default values can be restored. <Operation> Press the UP or DOWN button in function selection mode to display [F99]. Press the SET button. Move on to reset to default settings. Reset to default settings Press the UP or DOWN button to display [ON], then press the SET and DOWN buttons simultaneously for 5 second or longer.

  • Page 87: Other Settings

    How to use Other Settings ○Snap shot function The current display value can be stored to the switch output ON/OFF set point. When the of Sub display (left) items listed below are selected in the 3 step setting mode, Simple setting mode or Setting of each function mode ([F 1] OUT1, [F 2] OUT2 setting), by pressing the UP and DOWN buttons simultaneously for 1 second or longer, the set value of the sub display (right) shows [- - - ], and the values corresponding to the current pressure values are automatically displayed.
  • Page 88 How to use ○Zero-clear function The displayed value can be adjusted to zero if the pressure being measured is within 7%F.S of the zero point set at the time of default settings (The zero clear range varies by ±1%F.S. due to variation between individual products.) When the SUP port side pressure or OUT port side pressure is displayed on the sub display, if the SET and DOWN buttons are pressed for 1 second or longer simultaneously under atmospheric pressure, the main display shows [- - -] and the display value is reset to zero.
  • Page 89 How to use <Operation – With security code input -> •Locking (1) Press the SET button for 5 seconds or longer in measurement mode. When [oPE] is displayed on the main display, release the button. The current setting [LoC] or [UnLoC] will be displayed on the sub display. (2) Select the key [LoC] with UP or DOWN button, and press the SET button to set.
  • Page 90 How to use •Unlocking (1) Press the SET button for 5 seconds or longer in measurement mode. When [oPE] is displayed on the main display, release the button. The current setting [LoC] or [UnLoC] will be displayed on the sub display. (2) Select the un-locking [UnLoC] with UP or DOWN button.
  • Page 91 How to use ●How to input and change the security code The left most digit starts flashing. Press the UP or DOWN button to select a value. Press the SET button to make the next digit to the right flash. (If the SET button is pressed at the last digit, the first digit will start flashing.) After the setting is complete, Press and hold the SET button...

  • Page 92: Io-Link Specifications

    How to use IO-Link Specifications ■Outline of IO-Link functions ○Communication function This product can check the distance measurement display value (guideline), the pressure measurement value, diagnostic information and switch output status using cyclic data communication via the IO-Link system. ○Product status monitoring function This function monitors the product status via the IO-Link communication.
  • Page 93 How to use ■Process data Process data is the data which is exchanged periodically between the master and device. For this product the process data consists of switch output status, error diagnostics result, distance measured (guideline) display value and pressure gauge measurement value. (Refer to the table below.) Bit offset Item...
  • Page 94 How to use ○Diagnostic information This product can detect the device error by diagnostic bit in the process data. Item Content When the pressure gauge measurement value (SUP side or OUT side) is below the Pressure diagnostics lower display limit (-20 kPa), the diagnostic bit will be "1: ON". Diagnostic bit will be "1: ON"...
  • Page 95 How to use ○Conversion formula of the process data and display value (1) Conversion formula from the process data to the display value: Disp = a x PD + b (2) Conversion formula from the display value to the process data: PD = (Disp – b) / a Disp: Product display value and set value PD: Process data measurement value a: Inclination...
  • Page 96 How to use ■IO-Link parameter setting ○IODD file IODD (I/O Device Description) is a definition file which provides all properties and parameters required for establishing functions and communication of the device. IODD includes the main IODD file and a set of image files such as vendor logo, device picture and device icon.
  • Page 97 How to use ●ISDU parameters Index 1 Access Parameters Initial value Remarks index (dec) 0x0002 Refer to "System command" on － System command page 97. 0x000C Refer to "Device access lock 0x0000 Device access lock (12) parameter" on page 98. 0x0010 SMC Corporation Vendor name...
  • Page 98 How to use ●System command (index 2) In the ISDU index 0x002 SystemCommand (system command), the command shown in the table below will be issued. The button of each system command is displayed on the IO-Link setting tool (excluding "ParamDownloadStore"). Click the button to send the system command to the product.
  • Page 99 How to use ●Device access lock parameter (index 12) The contents are as follows. Data type: 16 bit Record Value Contents Key lock release, DS unlock (Initial value) Key lock release, DS lock Key lock, DS unlock Key lock, DS lock [Key lock] This function prevents the user from physically changing the setting of the pressure switch (button operation is not accepted).
  • Page 100 How to use ●Product individual parameters Index Access Data Data Items Initial value Set value Remarks 1 2 3 index type storage 0: kPa 1000 0X03E8 Display unit 1: bAr Setting of display unit 2: psi 0: red 1: Grn 2: 1SoG 1010 0X03F2 Display colour...
  • Page 101 How to use ●Product individual parameters (continued) Index Access Data Data Items Initial value Set value Remarks 1 2 3 index type storage 0: HYS Output mode Setting of OUT1 output mode 1: Wind 1230 0X04CE 0: Normal output Setting of OUT1 output normal and Output type 1: Reverse reserved output...
  • Page 102 How to use ●Product individual parameters (continued) Index Access Data Data Items Initial value Set value Remarks 1 2 3 index type storage 0: HYS Output mode Setting of OUT1 output mode 1: Wind 1250 0X04E2 0: Normal output Setting of OUT1 output normal and Output type 1: Reverse reserved output...
  • Page 103 How to use ●Product individual parameters (continued) Index Access Data Data Items Initial value Set value Remarks 1 2 3 index type storage 5000 0X1388 Distance -200 ~ 200 0.1% increments (-20% to 20%) 0: std 1: dUAL (2 value SUB display default display) 2: LinE...
  • Page 104 How to use ●Product individual parameters (continued) Index Access Data Data Items Initial value Set value Remarks 1 2 3 index type storage 0: Display ON 2400 0X0960 Display OFF mode Display OFF mode setting 1: Display OFF 0: Unused Setting of use or unuse of the Use or unuse 1: Used...
  • Page 105 How to use Table "SW output default value" WIND Product type 1000 F type G type H type Table "Distance measurement value set range" Display/setting range Conversion equation Rated Product type Display/min. set unit value Lower limit Upper limit Inclination a Intercept b 1500 3000...
  • Page 106 How to use Table "Selection of display items during std setting" Value Setting content Remark OUT1 level bar display Distance measurement value SUP port pressure gauge measurement value OUT port pressure gauge measurement value Distance HYS switch point OUT1 Distance HYS hysteresis Distance WIND lower switch point value Distance WIND upper switch point...
  • Page 107 How to use Table "2 value display communication data" Selection of display items during 2 value setting Value Setting content Left side Right side ● ● Distance measurement value ● ● SUP port pressure gauge measurement value ● ● OUT port pressure gauge measurement value ●...
  • Page 108 How to use Fig. "Line name communication data" Value (16 decimal number) Display digit Value (16 decimal number) Display digit Value (16 decimal number) Display digit The value of cannot be displayed Remark -107- No.PS※※-OMW0009-A...

  • Page 109: Maintenance

    Troubleshooting Maintenance Nozzle Cleaning The OUT port orifice can be removed for cleaning by removing the retaining screw. Flush inside the orifice with air or wipe off foreign matter with a soft clean cloth. Correct detection may not be possible if the orifice is dirty or scratched. (1) Remove the screw (2 pcs.) at the side of the OUT port.
  • Page 110 Troubleshooting Forgotten the security code Use the procedure below when the security code has been forgotten. <Operation> Press the SET button for 5 seconds or longer in measurement mode. When [oPE] is displayed on the main display, release the button. The current setting [LoC] or [UnLoC] will be displayed on the sub display.

  • Page 111: Troubleshooting

    Troubleshooting Troubleshooting If an operation failure of the product occurs, please confirm the cause of the failure from the following table. If a cause applicable to the failure cannot be identified and normal operation can be recovered by replacement with a new product, this indicates that the product itself was faulty. Problems with the product may be due to the operating environment (installation etc).
  • Page 112 Troubleshooting ○Troubleshooting (IO-Link communication function) The IO-Link function IO-Link indicator light Refer to Trouble No.1 is OFF. : OFF IO-Link indicator light Refer to Trouble No.2 : Flashing IO-Link indicator light : ON Data such as process Refer to Trouble No.3 data and set value is incorrect.
  • Page 113 Troubleshooting ○Troubleshooting list (IO-Link communication) Problem Problem Problem Investigation method Countermeasures possible causes Mode display Communication cable is Correct the cable wiring. Check the connection of IO-Link indicator connected (Replace the cable if it is the IO-Link cable. light incorrectly or broken.) : OFF broken...

  • Page 114: Error Indication

    Troubleshooting ■Error indication Main display Error Name Description Measures Displayed when supply pressure is Supply 100 kPa to 200 kPa in the Supply pressure error not in the range 80 kPa to 220 kPa. rated pressure range. Measurement is not possible. Display value outside of the displayable range Position of the workpiece exceeds...

  • Page 115: Relationship Between Supply Pressure And Display

    Troubleshooting ■Relationship between supply pressure and display -114- No.PS※※-OMW0009-A...
  • Page 116 Revision history A: Contents revised in several places. [September 2020] 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

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