RESEARCH CONCEPTS RC2000A DUAL AXIS Instructions Manual page 94

94 RC2000A Dual Axis Antenna Controller Appendix F AC or Large DC Motors
The RC1000A and RC2000 antenna controllers count the number of rising and falling edges of the
waveform. The position count is decremented for azimuth ccw movement and incremented for azimuth
cw movement. The waveform's high level should be 4.5 to 5.7 volts, and the low level should be 0.0 to
0.5 volts. The waveform's minimum high or low pulse duration should be at least 10 milliseconds. This
means that pulses less than 10 milliseconds long may not be detected by the antenna controller. The
maximum number of counts from the antenna's azimuth ccw limit to its azimuth cw limit should be less
than 65000. Remember, each rising edge and each falling edge of the sensor's output waveform is a
separate count.
Many large antennas use a sensor attached directly to each of the fundamental axis of the antenna.
The sensor used may be a resolver, synchro, potentiometer, or a quadrature pulse encoder. A pulse
type sensor attached to the fundamental axis of the antenna is not suitable for use with the RC1000A or
RC2000 antenna controllers. The reason for this requires a bit of explanation.
When a rising or falling edge is detected on the antenna controller's sensor input, the antenna controller
must determine whether to increment or decrement the position count. Since single-phase pulse
sensors are used, the antenna controller must determine which way the antenna was last commanded
to move, and decrement or increment the count accordingly. With a pulse sensor connected directly to
the antenna's fundamental axis, when the antenna vibrates back and forth due to wind, the pulse
sensor produces a steady stream of pulses. The antenna controller will increment or decrement the
count depending on which way the antenna was last commanded to move. In reality the antenna is just
vibrating in the wind and not really moving. The result of this is an error in the position count maintained
by the antenna controller.
The antenna controllers are designed to work with 36-volt actuators. With these actuators the pulse
sensor is connected directly to the motor. The motor typically drives either a worm or screw type gear,
which will not allow forces applied to the antenna to cause rotation of the motor. Therefore, no false
counts are recorded by the antenna controller.
On a large antenna, the solution to the sensor dilemma is to place a sensor on the output of the motor.
Most motors attach to either gear reduction systems or linear actuators via a C56 type flange. There
are pulse sensors that may be placed between the motor and the transmission at this flange.
Remember that any pulse sensor used must conform to the requirements of the antenna controller,
which are: 1) the total number of rising and falling edges must not exceed 65000, 2) the duration of the
high and low segments of the waveform must be at least 10 milliseconds, 3) the high level of the
waveform must be 4.5 to 5.7 volts, 4) the low level of the waveform must be 0.0 to 0.5 volts, and 5)
sensor must be a zero speed type which will count rotation of the motor shaft at very low speed.
Inductive pickup type sensors do not generally meet the last requirement.
A number of manufacturers make sensors that may be placed directly between the motor and the gear
reducer of the sensor on the C56 flange. Powermation's #DTK056M1 (phone. 800 811 2691,
Research Concepts, Inc. • 5420 Martindale Road • Shawnee, Kansas • 66218-9680 • USA www.researchconcepts.com