corob FLEX 200 User Manual

corob FLEX 200 User Manual

Automatic dispenser

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FLEX 200
Automatic Dispenser
EN
USER'S MANUAL
4040648
V1.0 - R2 (09/2019)

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Summary of Contents for corob FLEX 200

  • Page 1 FLEX 200 Automatic Dispenser USER’S MANUAL 4040648 V1.0 - R2 (09/2019)
  • Page 2 COROB is a registered trademark and/or commercial trademark used on an exclusive basis by COROB S.p.A. and its affiliated companies (hereinafter “COROB”). A failure of a trademark to appear hereunder does not mean that COROB does not use the trademark in question nor does it constitute a waiver by COROB of any related intellectual property rights.
  • Page 3 At the end of the working day • Refill the canisters. • Update the canister filling levels in the management software. • Shut down the computer. Do not shut off the machine. It is recommended to carefully read the user’s manual. FLEX 200...
  • Page 4: Table Of Contents

    7.4 External cleaning ..............................28 7.5 Refilling the liquid of the cleaning brush ........................29 TECHNICAL SPECIFICATIONS ..........................30 8.1 Technical data ................................30 8.2 Dimensions ................................31 8.3 Declaration of conformity............................31 8.4 Warranty .................................. 31 FLEX 200...
  • Page 5: General Information

    MAINTENANCE TECHNICIAN/INSTALLATION TECHNICIAN Specialist prepared and trained in a technical field (mechanical and electrical) and assigned by the manufacturer to work on the machine to perform machine installation, adjustments, repair breakdowns or carry out maintenance. - 5 - FLEX 200...
  • Page 6: Features

    If the machine is supplied with the option COROB Connect, it will be possible to drive it through the use of an Android or Windows Tablet device, with its corresponding dispensing software. The connection between the device where the dispensing software is installed and the machine is automatic.
  • Page 7: Description Of Unit

    Safety switch of cleaning brush unit. If the brush container is not fully inserted, table rotation is prevented. - 7 - FLEX 200...
  • Page 8: Usable Cans

    2.5 Identifying information The machine has an identification plate (chapter 3.4) indicating: 1. Manufacturer’s name. 2. Marking. 3. Machine model. 4. Month and Year of manufacture. 5. Serial number. 6. Electrical specifications. Do not remove or tamper with the identification plate in any way. FLEX 200 - 8 -...
  • Page 9: Safety

    • The machine must not be powered by a power source having specifications other than those listed on the identification plate. • In the event of a sudden power outage, when power returns the machine will automatically be switched on to allow the automatic processes to prevent products from drying out. - 9 - FLEX 200...
  • Page 10: Warning On The Use Of Colorants

    5. In case of accidental product leaks or spills, thoroughly ventilate the area and proceed as indicated in this manual and in the instructions provided with the product itself. 6. Do not dispose of colorant in the sewage system. Follow local regulations when disposing of waste. FLEX 200 - 10 -...
  • Page 11: Residual Risks

    3.2 - 4 The MSDS must be provided by the colorant poisoning and/or sensitization during canister Equipment - 6 - 7 manufacturer. as specified refilling operations, machine cleaning and in MSDS. disposal. Keep the room suitably ventilated. - 11 - FLEX 200...
  • Page 12: Position Of Labels

    Desconectar el cable de alimentación antes de efectuar cualquier operación de mantenimiento. Débrancher le câble d’alimentation avant d’effectuer toute opération d’entretien. COROB India Pvt. Ltd. - Mumbai c/o Daman Factory: Plot No. 10-13&13A, Daman Industrial Estate, Somnath Road - Daman - India...
  • Page 13: Requirement Of The Installation Site

    The machine operates in a restricted mode. Certain functions like dispensing, Blinking Removed Off-line timed processes etc. are disabled for safety reasons. However, service functions fast are enabled for a service engineer to diagnose the machine. - 13 - FLEX 200...
  • Page 14: Shipping, Handling And Unpacking

    3. Remove machine wrapping. Take out any accessories and/or material supplied with the machine. DANGER Should the machine appear damaged during shipping, do not attempt to start it and contact the authorized technical service or dealer. FLEX 200 - 14 -...
  • Page 15 6. Insert the shelf on the machine. 110 kg / 242.5lb To repack the machine, follow the unpacking instructions in reverse order. We recommend reusing the original packing any time the machine must be moved or shipped. - 15 - FLEX 200...
  • Page 16: Removing Turntable Lock Hardware

    1. With the spanner (size 13 mm), remove the turntable locking hardware from bottom side of the machine. 2. Reverse the direction of turntable locking hardware and then reassemble with the spanner from bottom side of machine (Make sure that the small portion of locking hardware fixed to the machine). FLEX 200 - 16 -...
  • Page 17: Standard Material Supplied

    Make sure that all of the above items are included in the packing; if not, contact the manufacturer. 4.3 Storage If stored, the machine must be kept in a safe and protected environment, with a suitable temperature and humidity degree and protected from dust. - 17 - FLEX 200...
  • Page 18: Start-Up

    The dispenser is managed by the computer. The manufacturer can also supply a wide range of software applications to manage all of the machine’s functions. If the machine is supplied with the option COROB Connect, it will be possible to drive it through the use of an Android or Windows Tablet device, with its corresponding dispensing software.
  • Page 19: Control Devices

    Fuse compartment (2) - The value of fuses is shown in the technical specifications table (chapter 8.1). Main plug (3) USB serial port (4) - For the connection to the management computer. Off-line button with ON lamp (5) - To interrupt machine functions, without shutting it off. - 19 - FLEX 200...
  • Page 20: Electrical Connection And Start-Up

    Afterwards, the timed process of colorant stirring is started. DANGER At machine start-up, the initialization command might cause the turntable to be automatically moved, with the purpose to bring the first configured circuit to a known position. FLEX 200 - 20 -...
  • Page 21: Use Of The Off-Line Button

    Should it be essential to shut down the machine, avoid keeping it off for extended periods of time. When the machine is not being used, if necessary shut off only the computer. Very little power is used by the machine itself when inactive or during a stirring cycle. - 21 - FLEX 200...
  • Page 22: Using The Dispenser

    Insert the manually adjustable shelf in the slots provided, based on the size of the can to be used. DANGER Do not load on the shelf cans weighing more than 35 kg (77 lb). Do not climb onto the shelf and/or sit on it. Do not use the shelf as a ladder. FLEX 200 - 22 -...
  • Page 23: Loading Of Cans

    If the function is configured, at the beginning / end of each dispensing operation, the circuit gets cleaned: it is brought above the cleaning brush and the process is started. The cleaning brush is activated in order to allow the nozzles to be cleaned by gliding over the brush when the turntable rotates. - 23 - FLEX 200...
  • Page 24: Automatic Process

    The colorant level MUST NOT exceed the maximum level, placed at 5 cm (2”) from the upper edge of the canister. Colorant spills cause the circuit pumping unit to be blocked. 5. Close the canister with its corresponding lid. 6. Repeat the above steps to fill other canisters. FLEX 200 - 24 -...
  • Page 25 5 cm 2” - 25 - FLEX 200...
  • Page 26 Here below you will find a reference diagram to perform canister filling. 2.5 l 2.6 qt 2.1 qt 1.8 l 1.9 qt 1.2 l 1.3 qt 0.5 l 0.5 qt FLEX 200 - 26 -...
  • Page 27: Troubleshooting

    (chapter 7.5). Close the valve (EVOservice -->Communication -->Service functions--> Nozzle valve--> Close) or Dripping Valve open or Valve leak perform Reset action on that circuit valve or replace the pump. - 27 - FLEX 200...
  • Page 28: Ordinary Maintenance

    1. Disconnect power supply (chapter 5.7). 2. Clean coverings, panels and control devices of the machine, to remove dirt, dust and any colorant stains, using a soft and dry cloth, or slightly moistened with a mild cleansing solution. FLEX 200 - 28 -...
  • Page 29: Refilling The Liquid Of The Cleaning Brush

    4. Remove the top cover of cleaning unit, wash the brush and container and fill it with cleaning liquid. 5. Reassemble the brush and place back the unit in the machine, turn the knob vertical position making sure to insert it firmly. 6. Connect power supply and switch on the machine (chapter 5.4). - 29 - FLEX 200...
  • Page 30: Technical Specifications

    Circuit flow rate 0.2 l/min Dispensing system Sequential Type of valves Ceramic valves Type of colorants Decorative: water, universal Machine 110 kg (242.5 lb) Packed 134 kg (295.42 lb) machine (a) The power information is purely indicative and depends strictly on the machine configuration. (b) Value measured in laboratory and documented by the corresponding test report available at the manufacturers. Operating conditions: machine normal working cycle, under simulated load conditions. (c) The environment working conditions are strictly related to the type of colorants used (ask for information from the paint manufacturer). The data shown are valid for the machine only. (d) Data refer to the machine with empty canisters and without accessories. FLEX 200 - 30 -...
  • Page 31: Dimensions

    • Failure to observe the instructions and maintenance rules set forth in the manual. • Making or having changes and/or repairs made on the machine by personnel outside the service organization authorized by the manufacturer and/or made using non-original spare parts. - 31 - FLEX 200...
  • Page 32 Mandatario e persona autorizzata a costituire il fascicolo tecnico: Authorised representative and person authorised to compile the technical file: COROB S.p.A. - Via Agricoltura, 103 - 41038 San Felice s/P (MO) - Italy Il fabbricante dichiara sotto la propria esclusiva responsabilità...
  • Page 33 BG - Производителят, който е лицето упълномощено за изготвяне на техническата документация, декларира на собствена изключителна отговорност, че машината, за която се отнася тази декларация, е в съответствие със съществените изисквания, предвидени от следните Директиви: Директива 2006/42/EО - Машини - Директива 2014/30/ЕС относно Електромагнитна съвместимост - Директива RoHS2 2011/65/ЕС - WEEE 2012/19/EC - 2014/53/EU - EN 61000-6-2:2005 - EN 61000-6-3:2007+A1:2011.

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