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Summary of Contents for corob D600 extra
- Page 1 COROB™ D600 - D700 - D800 EXTRA Automatic Dispenser User’s Manual 207127 - ENGLISH V1.0 - R1 (04/2014)
- Page 2 COROB™ is a registered trademark and/or commercial trademark used on an exclusive basis by COROB S.p.A. and its affiliated companies (hereinafter “COROB”). A failure of a trademark to appear hereunder does not mean that COROB does not use the trademark in question nor does it constitute a waiver by COROB of any related intellectual property rights.
- Page 3 COROB™ AUTOMATIC DISPENSER QUICK GUIDE At the beginning of the working day • Check that the nozzle center is clean. • (With humidifier system for solvent-based colorants or without humidifier system) Check that the sponge is clean and saturated; if it is necessary to saturate, use only appropriate liquid (the choice of the liquid depends on the nature of the colorants, and must be done directly by the manufacturer of the products used).
- Page 4 COROB™ D600 - D700 - D800 EXTRA...
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Page 5: Table Of Contents
CONTENTS CONTENTS GENERAL INFORMATION ......................3 Purpose and use of this manual ..................3 1.1.1 Conventionally used graphics ................. 3 Identifying information..................... 3 Intended and improper use ....................4 Definitions ........................4 SAFETY ........................... 5 General warnings ......................5 Warnings on the use of colorants ..................6 Residual risks ......................... - Page 6 Checking and replacing the puncher ................41 Refilling the humidifier system bottle ................42 TECHNICAL SPECIFICATIONS ....................43 Technical data ....................... 43 Dimensions ........................44 Declaration of conformity ....................46 Reference standards ...................... 47 Warranty ........................47 COROB™ D600 - D700 - D800 EXTRA...
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Page 7: General Information
1. Manufacturer’s name. 2. CE and WEEE marking. 3. Machine model. 4. Year of manufacture. 5. Serial number. 6. Electrical specifications. Do not remove or tamper with the identification plate in any way. COROB™ D600 - D700 - D800 EXTRA... -
Page 8: Intended And Improper Use
Specialist prepared and trained in a technical field (mechanical and electrical) and M A I N T E N A N C E assigned to work on the machine to perform adjustments, repair breakdowns or carry TECHNICIAN out maintenance. COROB™ D600 - D700 - D800 EXTRA... -
Page 9: Safety
• Do not use multisockets to connect other equipment to the same socket that powers the machine. • Periodically check the condition of the power supply cable; if it is damaged, replace it with a new cable supplied by the manufacturer. COROB™ D600 - D700 - D800 EXTRA... -
Page 10: Warnings On The Use Of Colorants
5. In case of accidental product leaks or spills, thoroughly ventilate the area and proceed as indicated in this manual and in the instructions provided with the product itself. 6. Do not dispose of colorant in the sewage system. Follow local regulations when disposing of waste. COROB™ D600 - D700 - D800 EXTRA... -
Page 11: Residual Risks
Canister top up must be carried out opening one canister at the time. chapter 6.5 If during this operation, some colorant should spill out of the canister, immediately disconnect the machine from the mains before cleaning. COROB™ D600 - D700 - D800 EXTRA... -
Page 12: Position Of Labels
4. Label “Risk of cuts” 5. Label “Laser danger” Do not remove or make illegible the safety or instruction labels. Replace any label which has become illegible or is missing, by requesting it to the manufacturer. COROB™ D600 - D700 - D800 EXTRA... -
Page 13: Safety Devices
In the event of a breakdown of the safety devices, it is forbidden to use components not provided by the manufacturer. In case of need, contact only the service organization authorized by the manufacturer. COROB™ D600 - D700 - D800 EXTRA... - Page 14 10 - SAFETY COROB™ D600 - D700 - D800 EXTRA...
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Page 15: Features
FEATURES Description of the machine The COROB™ D600, D700 and D800 EXTRA automatic dispensers are devices to automatically dispense fluid colorant products into containers (metal or plastic canisters, cans or bins) of the size indicated in this manual, pre-filled with base, to produce finished products such as paints, dyes, enamels, and inks of the desired hue, chosen by means of the machine management software. -
Page 16: Description Of Units
An optional system made up of tipping panel roll conveyors is available to facilitate the loading of cans; the conveyors are fixed to the front panels of the machine and allow heavy cans to be eased as far as the shelf. COROB™ D600 - D700 - D800 EXTRA... - Page 17 Autocap is closed. The solvent, contained in a small tank inside the Autocap, M I N keeps the nozzles area constantly saturated. The two systems can be used individually or together according to the tinting system used on the machine. COROB™ D600 - D700 - D800 EXTRA...
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Page 18: Standard And Optional Configurations
(100 mm) (60 mm) (100 mm) (60 mm) (100 mm) (100 mm) * Due to the high fill level of 1-Pint and 1-Quart cans (0.5 and 1-liter cans), COROB advises not to perforate them. COROB™ D600 - D700 - D800 EXTRA... -
Page 19: Shipping, Handling And Unpacking
Do not place the machine near heat sources or in direct sunlight. Also humidity sources should be avoided. The machine must be used indoors only. Environment conditions outside the values indicated (chapter 8.1) may cause serious damage to the machine, especially the electronic equipment. COROB™ D600 - D700 - D800 EXTRA... -
Page 20: Unpacking And Placement
4. Loosen all screws A holding the brackets to the machine. 5. Lower the feet (chapter 4.3.1) so that the machine is slightly raised from the wooden beams on which it rests. 6. Remove the wooden beams B. COROB™ D600 - D700 - D800 EXTRA... - Page 21 Figure 6 11. Lower the feet (chapter 4.3.1) to support and level the machine properly, and make sure that the wheels are not resting. COROB™ D600 - D700 - D800 EXTRA...
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Page 22: Adjusting The Support Feet
18 - SHIPPING, HANDLING AND UNPACKING 4.3.1 Adjusting the support feet To open machine panels 1 x 19 mm To adjust machine feet Figure 7 Figure 8 COROB™ D600 - D700 - D800 EXTRA... -
Page 23: Standard Material Supplied
Make sure that all of the above items are included in the packing; if not, contact the manufacturer. Installation Once the machine has been unpacked and placed in its operating site, it must be installed. WARNING Only qualified and appropriately trained personnel are authorized to install the machine. COROB™ D600 - D700 - D800 EXTRA... -
Page 24: Packing And Handling
Use appropriate equipment to move the packed machine. If stored, the machine must be kept in a protected, dry environment, not subjected to harsh weather, to avoid damaging the electrical components. WARNING Do not stack items on the packing. COROB™ D600 - D700 - D800 EXTRA... -
Page 25: Start-Up
The machine is isolated from the power supply line when the power plug is disconnected; it must therefore be installed near an easily accessible mains socket outlet. Do not use multisockets to connect other equipment to the machine auxiliary sockets. COROB™ D600 - D700 - D800 EXTRA... -
Page 26: Control Devices And Connections
Autocap to allow cleaning the nozzles. Red mushroom-head button. This is the emergency stop button for the 8. Emergency button. machine, to use in case of a breakdown or dangerous conditions (chapter 5.7). COROB™ D600 - D700 - D800 EXTRA... -
Page 27: Electrical Connection And Start-Up
When the software is launched it offers the operator a series of procedure requests, including initialization (chapter 5.5). COROB™ D600 - D700 - D800 EXTRA... -
Page 28: Machine Conditions
Pressing the off-line button while a formula is being dispensed will cause dispensing to be interrupted. Once the machine has been restored to normal operation, IT WILL NOT BE POSSIBLE to continue dispensing the formula previously interrupted. COROB™ D600 - D700 - D800 EXTRA... -
Page 29: Emergency Stop
Very little power is used by the machine itself when inactive or during a stirring cycle. After carrying out the computer shut-down procedure, shut off the machine as follows: Figure 12 COROB™ D600 - D700 - D800 EXTRA... - Page 30 26 - USING THE DISPENSER COROB™ D600 - D700 - D800 EXTRA...
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Page 31: Using The Dispenser
• Carry out system Initialization and Purge. Running the machine The operator is guided in running the machine by the COROB™ management software, which displays the instructions to be carried out and the actions performed by the machine. Steps... -
Page 32: Loading The Can - Semiautomatic Shelf
(chapter 6.3.3). Press and hold down the Safety and Up buttons to raise the shelf, which stops when the can is correctly positioned. 2. If necessary, lower the shelf by means of the Safety and Down buttons. COROB™ D600 - D700 - D800 EXTRA... -
Page 33: Loading The Can - Automatic Shelf
After a can has been positioned, the program will indicate an error if the can is missing from the shelf, or if it is larger or smaller than the one selected for dispensing. COROB™ D600 - D700 - D800 EXTRA... -
Page 34: Loading The Can - Panel Roll Conveyor
Place the can on the roll conveyor and slide it under the dispensing nozzles. Figure 16 6.3.4 Use of the can centering device Place the can in the centering ring of the suitable diameter. Figure 17 COROB™ D600 - D700 - D800 EXTRA... -
Page 35: Use Of The Bung Hole Locator
1. After having correctly positioned the can so as to obscure photocell (A), the laser beams will switch on. 2. Position the can in such a way that the hole on the lid is in the center of the laser beams. Figure 18 COROB™ D600 - D700 - D800 EXTRA... -
Page 36: Punching The Cans
2. Press and hold down contemporaneously the Safety, Up and Down buttons; the shelf will rise further in order to push the can against the puncher and then return to the initial position. During shelf descent, it is possible to release the buttons. COROB™ D600 - D700 - D800 EXTRA... -
Page 37: Dispensing
When a timed process is in progress, the machine can still be used; the process will be suspended and restarted after a few seconds that the machine is inactive. COROB™ D600 - D700 - D800 EXTRA... -
Page 38: Refilling The Canisters
7. Close the upper covers and restore the machine by pressing for an instant the off-line button (chapter 5.6). 8. Update the colorant level value for the topped up canisters in the machine management software (refer to the software user’s manual). COROB™ D600 - D700 - D800 EXTRA... - Page 39 After topping up the colorant, it is advisable to carry out the stirring process using the functions provided in the management software, to eliminate any air that may be emulsified and incorporated into the colorant. COROB™ D600 - D700 - D800 EXTRA...
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Page 40: Troubleshooting
The Autocap is open and the to the on-line condition by using the off- machine refuses machine is in the off-line 2 line button or by sending a Reset command commands. condition. (chapter 5.6). COROB™ D600 - D700 - D800 EXTRA... -
Page 41: Ordinary Maintenance
Should growths form in the Autocap, in the sponges or in the humidifier system water bottle, it is advisable to use the following fluids: • Propylene glycol solution, 50% by volume, in water; • AgCl solution in water; • Bleach (dilution 1%). COROB™ D600 - D700 - D800 EXTRA... -
Page 42: External Cleaning
(chapter 5.3). 5. Close the Autocap... bringing machine it closes automatically on-line condition, during initialization. by means of the off-line button. 6. Carry out Purge, using the command in the Figure 23 management software. COROB™ D600 - D700 - D800 EXTRA... -
Page 43: Cleaning And Moistening The Humidifier Cap Sponge
3. If present, open the inspection door in the dispensing area. 4. Loosen the screw A and the second screw B (if present), and remove the sponge support C by turning it counter-clockwise. Figure 24 COROB™ D600 - D700 - D800 EXTRA... - Page 44 7. Connect power supply and switch on the machine (chapter 5.3). 8. Close the Autocap... bringing the machine to the on-line condition, by it closes automatically during initialization. means of the off-line button. COROB™ D600 - D700 - D800 EXTRA...
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Page 45: Checking And Replacing The Puncher
ORDINARY MAINTENANCE - 41 Checking and replacing the puncher DANGER TO PERFORM THIS OPERATION YOU MUST WEAR CUT-PROOF GLOVES. 8 mm To remove the puncher Figure 26 COROB™ D600 - D700 - D800 EXTRA... -
Page 46: Refilling The Humidifier System Bottle
5. Close the upper cover, connect power supply and switch on the machine (chapter 5.3). M A X M A X M I N M I N MA X MI N Figure 27 COROB™ D600 - D700 - D800 EXTRA... -
Page 47: Technical Specifications
1/192 US fl oz Minimum dispensed quantity**** (0.077 ml) (0.026 ml) (0.154 ml) Theoretical resolution**** 0.001339 cc/step 0.000452 cc/step 0.002679 cc/step **** Values highly affected by the nature of the colorants and their rheological properties. COROB™ D600 - D700 - D800 EXTRA... -
Page 48: Dimensions
* Data are indicative and depend on machine configuration. D600 TI 1070 mm 42.1” 340 mm 13.4” D600 TE 1070 mm 42.1” 410 mm 16.1” 302 mm 11.9” D700 1236 mm 48.7” 574 mm 22.6” 302 mm 11.9” COROB™ D600 - D700 - D800 EXTRA... - Page 49 414 mm 579 mm 16.3” 22.8” 130 mm 130 mm 5.1” 5.1” 480 mm 320 mm 18.9” 12.6” D800 ADDITIONAL MODULE 578 mm 330 mm 410 mm 22.8” 13” 16.1” 391 mm 15.4” COROB™ D600 - D700 - D800 EXTRA...
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Page 50: Declaration Of Conformity
Declaration of conformity See Declaration of conformity attached. Reference standards COROB S.p.A. designs, manufactures, and subjects its machines to tests to ensure compliance with safety and electromagnetic compatibility regulations. Any changes not authorized by COROB S.p.A. may jeopardize this compliance. - Page 51 - 47 COROB™ D600 - D700 - D800 EXTRA...
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