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Summary of Contents for corob D600
- Page 1 COROB™ D600 - D700 - D800TX Automatic dispenser User’s Manual 207119 - ENGLISH V3.0 - R1 (04/2014)
- Page 2 COROB™ is a registered trademark and/or commercial trademark used on an exclusive basis by COROB S.p.A. and its affiliated companies (hereinafter “COROB”). A failure of a trademark to appear hereunder does not mean that COROB does not use the trademark in question nor does it constitute a waiver by COROB of any related intellectual property rights.
- Page 3 • Refill the canisters. • Update the canister filling levels in the management software. • Shut down the computer. Do not shut off the machine. It is recommended to carefully read the user’s manual. - 3 - COROB™ D600 - D700 - D800TX...
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Page 5: Table Of Contents
Automatic processes ......................36 Refilling the canisters ....................... 37 Troubleshooting ......................39 ORDINARY MAINTENANCE ...................... 41 General warnings ......................41 Maintenance table ......................41 Products to be used ......................41 External cleaning ......................42 - 5 - COROB™ D600 - D700 - D800TX... - Page 6 Checking and replacing the puncher .................. 45 Refilling the humidifier system bottle ................. 46 TECHNICAL SPECIFICATIONS ....................47 Technical data ......................... 47 Dimensions ........................48 Declaration of conformity ....................50 Warranty ........................50 - 6 - COROB™ D600 - D700 - D800TX...
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Page 7: General Information
Specialist prepared and trained in a technical field (mechanical and electrical) and assigned by the manufacturer to work on the machine to perform machine installation, adjustments, repair breakdowns or carry out maintenance. - 7 - COROB™ D600 - D700 - D800TX... - Page 8 FEATURES - 8 - COROB™ D600 - D700 - D800TX...
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Page 9: Features
FEATURES Description of the machine The COROB™ D600 - D700 - D800TX automatic dispensers are devices to automatically dispense fluid colorant products into containers (metal or plastic canisters, cans or bins) of the size indicated in this manual, pre-filled with base, to produce finished products such as paints, dyes, enamels, and inks of the desired hue, chosen by means of the machine management software. -
Page 10: Description Of Units
An optional system made up of tipping panel roll conveyors is available to facilitate the loading of cans; the conveyors are fixed to the front panels of the machine and allow heavy cans to be eased as far as the shelf. - 10 - COROB™ D600 - D700 - D800TX... - Page 11 Autocap is closed. The solvent, contained in a small tank inside the Autocap, keeps the nozzles area constantly saturated. The two systems can be used individually or together according to the tinting system used on the machine. - 11 - COROB™ D600 - D700 - D800TX...
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Page 12: Standard And Optional Configurations
(60 mm) (100 mm) (60 mm) (100 mm) (100 mm) * Due to the high fill level of 1-Pint and 1-Quart cans (0.5 and 1-liter cans), COROB advises not to perforate them. - 12 - COROB™ D600 - D700 - D800TX... -
Page 13: Intended Use
1. Manufacturer’s name. 2. CE and WEEE marking. 3. Machine model. 4. Year of manufacture. 5. Serial number. 6. Electrical specifications. Do not remove or tamper with the identification plate in any way. - 13 - COROB™ D600 - D700 - D800TX... - Page 14 SAFETY - 14 - COROB™ D600 - D700 - D800TX...
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Page 15: Safety
• The machine is isolated from the power supply line when the power cable is disconnected; it must therefore be installed near an easily accessible mains socket outlet. • Do not use extension cords to power the machine. - 15 - COROB™ D600 - D700 - D800TX... -
Page 16: Warnings On The Use Of Colorants
5. In case of accidental product leaks or spills, thoroughly ventilate the area and proceed as indicated in this manual and in the instructions provided with the product itself. 6. Do not dispose of colorant in the sewage system. Follow local regulations when disposing of waste. - 16 - COROB™ D600 - D700 - D800TX... -
Page 17: Residual Risks
The MSDS must be provided by the colorant Equipment may cause poisoning and/or sensitization - 6 - 7 manufacturer. during canister refilling operations, specified in MSDS. machine cleaning and disposal. Keep the room suitably ventilated. - 17 - COROB™ D600 - D700 - D800TX... -
Page 18: Position Of Labels
6. Label “Serial ports” Do not remove or make illegible the safety or instruction labels. Replace any label which has become illegible or is missing, by requesting it to the manufacturer. - 18 - COROB™ D600 - D700 - D800TX... -
Page 19: Safety Devices
In the event of a breakdown of the safety devices, it is forbidden to use components not provided by the manufacturer. In case of need, contact only the service organization authorized by the manufacturer. - 19 - COROB™ D600 - D700 - D800TX... -
Page 20: Requirements Of The Installation Site
When using colorants containing volatile solvents the room in which the machine is installed must be spacious, with good ventilation (air exchange) and no type of parts must be leant against or stocked close to the machine. - 20 - COROB™ D600 - D700 - D800TX... -
Page 21: Shipping And Handling
Make sure the packing has not suffered any damage or tampering during shipping; if so, contact the authorized technical service or your dealer. 1. Cut the straps wrapped around the packing. 2. Remove the covering from the pallet. - 21 - COROB™ D600 - D700 - D800TX... - Page 22 10. Grasp the machine on the sides (this must be done by at least two people) then slide it slowly along the platforms on its wheels, then lower it to the ground. - 22 - COROB™ D600 - D700 - D800TX...
- Page 23 11. Lower the feet (chapter 4.2.1) to support and level the machine properly, and make sure that the wheels are not resting. To repack the machine, follow the unpacking instructions in reverse order. We recommend reusing the original packing any time the machine must be moved or shipped. - 23 - COROB™ D600 - D700 - D800TX...
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Page 24: Adjusting The Support Feet
SHIPPING AND HANDLING 4.2.1 Adjusting the support feet To open machine panels 1 x 19 mm To adjust machine feet - 24 - COROB™ D600 - D700 - D800TX... -
Page 25: Standard Material Supplied
Only qualified and appropriately trained personnel are authorized to install the machine. Storage If stored, the machine must be kept in a safe and protected environment, with a suitable temperature and humidity degree and protected from dust. - 25 - COROB™ D600 - D700 - D800TX... -
Page 26: Disposal And Recycling
For the colorants remaining in the canisters, for the machine components most soiled with colorant and if any products have been used on the machine that require special disposal procedures, follow local regulations when disposing of waste. - 26 - COROB™ D600 - D700 - D800TX... -
Page 27: Start-Up
The power supply of the equipment connected to the machine via serial port, like the computer, must be equipotential (which has a single access point to earth) because potential differences cause interferences and/ or damage to the serial ports. - 27 - COROB™ D600 - D700 - D800TX... -
Page 28: Control Devices And Connections
ON position (I). Red mushroom-head button. This is the emergency stop 8. Emergency button. button for the machine, to use in case of a breakdown or dangerous conditions (chapter 5.5). - 28 - COROB™ D600 - D700 - D800TX... -
Page 29: Electrical Connection And Start-Up
• To send new operating parameters set via the management software. • After an emergency stop (chapter 5.5). For more information about the Initialization function, refer to the software user’s manual. - 29 - COROB™ D600 - D700 - D800TX... -
Page 30: Emergency Stop
Should it be essential to shut down the machine, avoid keeping it off for extended periods of time. When the machine is not being used, if necessary shut off only the computer. Very little power is used by the machine itself when inactive or during a stirring cycle. - 30 - COROB™ D600 - D700 - D800TX... -
Page 31: Using The Dispenser
Carry out punching of the can lid (optional). with punching device chapter 6.3.6 Via the software, enter the formula dispensing chapter 6.3.7 command. When dispensing is finished, remove the can and proceed with another dispensing process. - 31 - COROB™ D600 - D700 - D800TX... -
Page 32: Loading The Can - Semiautomatic Shelf
(chapter 6.3.3). Press and hold down the Safety and Up buttons to raise the shelf, which stops when the can is correctly positioned. 2. If necessary, lower the shelf by means of the Safety and Down buttons. - 32 - COROB™ D600 - D700 - D800TX... -
Page 33: Loading The Can - Automatic Shelf
6.3.3 Loading the can - Panel roll conveyor Place the can on the roll conveyor and slide it under the dispensing nozzles. - 33 - COROB™ D600 - D700 - D800TX... -
Page 34: Use Of The Can Centering Device
1. After having correctly positioned the can so as to obscure photocell A, the laser beams will switch on. 2. Position the can in such a way that the hole on the lid is in the center of the laser beams. - 34 - COROB™ D600 - D700 - D800TX... -
Page 35: Punching The Can
2. Press and hold down contemporaneously the Safety, Up and Down buttons; the shelf will rise further in order to push the can against the puncher and then return to the initial position. During shelf descent, it is possible to release the buttons. - 35 - COROB™ D600 - D700 - D800TX... -
Page 36: Dispensing
When an automatic process is in progress, the machine can still be used; the process will be suspended and restarted after a few seconds that the machine is inactive. - 36 - COROB™ D600 - D700 - D800TX... -
Page 37: Refilling The Canisters
7. Close the upper covers and restore the machine by releasing the emergency button (chapter 5.5). 8. Update the colorant level value for the topped up canisters in the machine management software (refer to the software user’s manual). - 37 - COROB™ D600 - D700 - D800TX... - Page 38 After topping up the colorant, it is advisable to carry out the stirring process using the functions provided in the management software, to eliminate any air that may be emulsified and incorporated into the colorant. - 38 - COROB™ D600 - D700 - D800TX...
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Page 39: Troubleshooting
Grasp the punching group and bring it back its initial position. to the initial position, the green punching lamp will stop blinking; repeat the punching operation. If the problem persists, contact the authorized technical service. - 39 - COROB™ D600 - D700 - D800TX... - Page 40 ORDINARY MAINTENANCE - 40 - COROB™ D600 - D700 - D800TX...
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Page 41: Ordinary Maintenance
Should growths form in the Autocap, in the sponges or in the humidifier system water bottle, it is advisable to use the following fluids: • Propylene glycol solution, 50% by volume, in water; • AgCl solution in water; • Bleach (dilution 1%). - 41 - COROB™ D600 - D700 - D800TX... -
Page 42: External Cleaning
4. Connect power supply and switch on the machine (chapter 5.3); the Autocap closes automatically during initialization. 5. Carry out Purge, using the command in the management software. - 42 - COROB™ D600 - D700 - D800TX... -
Page 43: Cleaning And Moistening The Humidifier Cap Sponge
- 43 - COROB™ D600 - D700 - D800TX... - Page 44 5. In all cases, if the sponge is severely damaged, replace it. 6. Fit back the sponge support. 7. Connect power supply and switch on the machine (chapter 5.3); the Autocap closes automatically during initialization. - 44 - COROB™ D600 - D700 - D800TX...
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Page 45: Checking And Replacing The Puncher
1. Disconnect power supply (chapter 5.6). 2. Screw tool A to puncher B. 3. Insert wrench C in the tool slots and slightly loosen screws D (do not unscrew them completely). - 45 - COROB™ D600 - D700 - D800TX... -
Page 46: Refilling The Humidifier System Bottle
To reduce the risk of lime encrustations due to hard water, it is recommended to use distilled water. 4. Replace the cap and firmly tighten. 5. Close the upper cover, connect power supply and switch on the machine (chapter 5.3). M A X M I N - 46 - COROB™ D600 - D700 - D800TX... -
Page 47: Technical Specifications
Minimum dispensed quantity**** (0.077 ml) (0.026 ml) (0.154 ml) Theoretical resolution**** 0.00214 cc/step 0.000713 cc/step 0.00428 cc/step **** Values highly affected by the nature of the colorants and their rheological properties. - 47 - COROB™ D600 - D700 - D800TX... -
Page 48: Dimensions
* Data are indicative and depend on machine configuration. D600 TI 1070 mm 42.1” 340 mm 13.4” D600 TE 1070 mm 42.1” 410 mm 16.1” 302 mm 11.9” D700 1236 mm 48.7” 574 mm 22.6” 302 mm 11.9” - 48 - COROB™ D600 - D700 - D800TX... - Page 49 579 mm 16.3” 22.8” 130 mm 130 mm 5.1” 5.1” 480 mm 320 mm 12.6” 18.9” D800TX ADDITIONAL MODULE 578 mm 330 mm 410 mm 22.8” 13” 16.1” 391 mm 15.4” - 49 - COROB™ D600 - D700 - D800TX...
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Page 50: Declaration Of Conformity
• Failure to observe the instructions and maintenance rules set forth in the manual. • Making or having changes and/or repairs made on the machine by personnel outside the service organization authorized by the manufacturer and/or made using non-original spare parts. - 50 - COROB™ D600 - D700 - D800TX...
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