TABLE OF CONTENTS 1 GENERAL ........................2 1.1 COROBTM D300 parts..................2 1.2 The control system of COROB D300 ..............4 1.3 Technical information ..................8 2 MACHINE INSTALLATION ..................10 2.1 Installation site requirements ................10 2.2 Installation ...................... 10 2.3 Mounting monitor cables ..................
1.1 COROB D300 parts COROB D300 is an automatic dispensing machine available with sixteen colourant canisters. The canister size is four or six litres. COROB D300 is meant for dispensing water-based colourants and its main operational utilisation is for all kinds of shops and other institutions.
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1 - General Main mechanical parts Figure 3: Parts of the upper frame: Rack for canisters Colorant canisters Dispensing module Valves Interface board C Figure 2: Main assemblies: Foot Upper frame Can table Puncher O r d e r o f t h e pu m ps a n d h o se s Figure 4: Fixing order of the hoses and numbering of pumps and canisters is marked in above picture.
Interface board A Nozzle 10. Cable interface 1.2 The control system of COROB D300 The COROB D300 is controlled by processor board, which controls COROB D300’s motors through the connector board. PULSE ZERO RS232 Figure 6: The control system of COROB...
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The sensors are connected to the connector board that transmits information to the processor board and to the PC. All boards that are in the COROB D300 are shown in figure 7. The order code for each board is after the name of the board in table 3. Figure 7: Boards of COROB D300 Table 3.
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1 - General The COROB D300 has three interface boards: A, B and C. The boards A and B are for controlling solenoids. The solenoid board A that controls the valves is in front of the dispensing module, in the lower part of it, see number 8 in figure 5.
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This solenoid is beside the air pump in the dispensing module, number six in figure 5. Se nsor s The sensors in the COROB D300 are used for • monitoring if the humidifier cap is under the nozzles or not, (CUP) •...
Piston pumps: only the piston of the pump in use is moving Dispensing parameters • Fluid Ounce: US (29.57ml) or metric (31.24ml) • Smallest unit size: 1/384Fl.oz • Accuracy: ± 1%, with shots greater than 1ml Specifica tions • Water and glycol based and non-VOC colourants COROB D300...
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1 - General M o t o r s • Dispensing motor location: in front of the machine, see figure 5 on page 4. • Stirring motors location: under each canister, see figure 13. Figure 13: The impeller in every canister has an own stirring motor.
WARNING! Only a service representative authorised by the supplier may install the machine. The COROB D300 is delivered packed in a wooden crate that, in addition to the dispensing machine, contains an equipment package and all the ordered optional parts 2.1 Installation site requirements...
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This means that equipment that got their power through the COROB D300’s connecting plate, like the air pump, monitor or computer, are not switched off. Install the cables of monitor, keyboard and mouse, if necessary. The instruction is in the manual folder which is delivered in the accessory kit.
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Figure 16: The humidifier cap is under the nozzles. 21. Fill in the Installation report and Warranty registration form and send it to CPS Color Equipment Oy. NOTE!: The warranty becomes valid after installation. However, this will never exceed 14 months from the delivery. COROB D300...
2 - Machine installation 13 2.3 Mounting monitor cables Procedur e Lift up the monitor arm and corner frame, figure 17. Pass two protective hoses, length 450 mm, around the monitor cables as shown in figure 18. Figure 17: The monitor arm and corner Figure 18: Two protective hoses, violet ones, frame are lifted up.
Figure 23: Fasten both the mouse cable and Figure 24: Put the front casing and panel the keyboard cable to the mounts with cable back in place. Fasten the keyboard with ties. stickers on top of the casing. COROB D300...
MAINTENANCE INSTRUCTIONS WARNING! Before service, repairs and cleaning, unplug the mains from the outlet. 3.1 Removing the front casing The COROB D300’s dispensing module is protected with a front casing. You can remove this casing only for service. Tools required: •...
2.5 mm Allen key Procedur e: Switch off the COROB D300 and unplug the mains cable from the outlet. Remove front casing, see instructions on page 15. Remove the hydraulic can table, see “3.2 Removing the can table during service”.
3 mm Allen key Procedur e Switch off the COROB D300 and unplug the mains cable from the outlet. Remove front casing, see instructions on page 15. Remove the hydraulic can table, see “3.2 Removing the can table during service”.
35. Also the solenoid coil moves upwards. Tighten the solenoid to this location with screws. Figure 34: Place a tool under the plunger. Figure 35: Push the plunger upwards until the draft bar touches the outlet of the pump (white arrow). COROB D300...
3 - Maintenance instructions 3.6 Changing the puncher blade (optional) The colorant spray coming from the nozzles must hit the middle of the hole in the can’s cover. WARNING! The punching blade may cause personal injury. Be careful when working with the blade. Tools required: •...
Procedur e: Switch off the COROB D300 and unplug the mains cable from the outlet. Remove the hydraulic can table, see “3.2 Removing the can table during service”. Remove the cover behind the table (six screws: four in upper part and one on both sides below).
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3 - Maintenance instructions Figure 40: Removing the back cover. Remove the retaining ring from the shaft in the upper part of the pump, figure 41. Remove the filter from top of the pump and replace it with a plug to prevent the oil leaking out.
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NOTE! Check that there is about 1 cm gap in the movement of the lower pedal <=> a few millimetres gap in connecting rod. Place the shaft in position in top of the pump. Place the retaining rings in position. COROB D300...
If the hydraulic can table doesn't maintain it's position, there is probably air in the hose and/or in the cylinder. The air can be removed according to the following instructions. Procedur e: Remove the can table from the COROB D300. Lift the can table to the upper position.
3.7.3 Adding oil If COROB D300 has for example fallen during transport, the oil in the cylinder and pump may have leaked out. In this case you must add oil to the unit. Installation oil: Mobil Oil Light ISO VG 32 Tools required: •...
3 - Maintenance instructions 3.8 Replacing a pump Every colorant has its own pump in the COROB D300. The pumps have NBR O-rings. The pumps are numbered from right to left, see figure 50. You can also see the numbering of the canisters in that same figure.
NOTE!: Place some paper or cloth under the pump and over the foot’s cover plate to keep the machine clean. The cover plate is very difficult to change! 3.8.1 Removing a pump Switch off the COROB D300 and unplug the mains cable from the outlet. Remove front casing, see instructions on page 15. Remove the humidifier cap.
10. Check that the nozzle hose is not clogged after the installation because a clogged hose can damage the pump. 11. Place the can table back in position, if needed. 12. Switch on the COROB D300. 13. Dispense 150 millilitre colorant to fill up the hoses.
(A). The other screw goes in position B. 3.9 Replacing a canister Replace one canister at time so the canister order does not change. You can see the canister order in figure 50 on page 25 and a label attached inside the COROB D300’s cover. COROB...
3.9.1 Removing a canister from the machine Procedur e Switch off the COROB D300 and unplug the mains cable from the outlet. Remove front casing, see instructions on page 15. Remove the corner frame on that side where you change a canister.
Place the canister over the rack for canisters and lower it in position. Fasten the hose into the pump: Push the hose into pump’s suction side. Place the special tool between the tap and it’s sleeve and push the sleeve outwards from the valve. COROB D300...
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Thread the hooks into the holes in the side plate Lower the back panel down Put the cover in position. Place the corner frame in place. Switch on the COROB D300. 10. Dispense 150 millilitre of colorant from the new canister to fill in the hoses.
COROB D300’s can on can table sensor is a infrared (IR) sensor that consists of two parts: trans- mitter (B in figure 72) and receiver (A in figure 72). The sensor is on the top of the can table on both sides of it.
3 mm Allen key Procedur e: Switch off the COROB D300 and unplug the mains cable from the outlet. Remove front casing, see instructions on page 15. Remove the processor board by pulling it carefully away from the connector board.
3.12 Replacing a motor The COROB D300 has two different kind of motors: the other type is for stirring and the other for dispensing. 3.12.1The dispensing motor The dispensing motor is behind the front cover. The motor is screwed into the motor bedstead, which is attached with four screws to the motion plate.
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3 - Maintenance instructions Remove the front casing according to instructions on page 15. Remove the can table, see “Removing the can table during service” on page 15. Disconnect the hoses from the angle joints of the water reservoir holder. Remove the reservoir’s holder which is fixed with two M8 screws to motor bedstead.
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Fa st ening the di spensing motor Procedur e: Fasten the dispensing motor to the motor bedstead. Make sure that the actuator’s shaft is seen throw the hole behind the dispensing module. COROB D300...
D300 22. Test the pulse and the 0 sensors: (Koecdriver: D300 tests, see “Encoder and zero sensor test” on page 45) 3.12.2The stirring motors There is a stirring motor under each colorant canister. You need to change the stirring motor if stirring is not working.
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3 - Maintenance instructions Procedur e: Switch off the COROB D300 and unplug the mains cable from the outlet. Remove the protective cover from top of the canisters. Open two screws on top and remove the back panel. Remove side plates.
4 - Service operations SERVICE OPERATIONS Check following items during every service call, however at least once a year: • Hoses Check the colorant hoses and their fastenings. Change a leaking hose to a new one. • Stirring mechanism Check that all the impellers are working correctly. •...
The can on can table sensor informs, that there is no can on can table during dispensing. Operating method: The COROB D300 checks that the ‘can on can table’ sensor (IR sensor) is activated during dispensing. This ensure that you do not dispense without having a can under the nozzles. Occurrences: A can is missing or it is placed with negligence on the can table and the sensor is not activated.
The nozzle closer sensor informs that the nozzle closer is not open during dispensing. Operating method: The COROB D300 checks that the nozzle closer is open during dispensing. This is used to prevent dispensing into the nozzle cup. In the beginning of dispense the movement of the dispensing motor is connected with cup solenoid for a specific pulse period to open the nozzle cup with the lever mechanism.
6 - Electrical diagram ELECTRICAL DIAGRAM Figure 85: The electrical diagram of the COROB D300 with sixteen canisters. COROB D300...
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IR ABSENDERKARTE SA 814.V1 V06271 IR VASTAANOTINKORTTI IR RECEIVER BOARD IR ABNEHMERKARTE SA 815.V2 V43770 MOOTTORI (ANNOSTELU) MOTOR (DISPENSING) MOTOR (DOSIERUNG) COROB PART NO: 1M2-614-01 V43803 VIRTALÄHDE POWER SUPPLY STROMVERSORGUNG MEAN WELL SP-200-24 V43771 SOLENOIDI SOLENOID SOLENOID 142-08A62XX SMO-0837L9.8CJ V45099 PYSÄYTYSKYTKIN KP...
Below program functions are described one by one. 7.1 Tests 7.1.1 Serial test First natural function to test is the serial communication between the PC and the COROB D300. Check that you have connected serial line cable from the PC COM1 (or some other defined com port) to machine and run the test.
D300 is stirring colorants automatically using predefined stirring param- eters, normal setup for the COROB D300 is like 1 minute of stirring in hour for each colorant. Note that there are separate stirring motors for each canister, also the active stirring times can be different for each canister.
7 - Koecdriver Basically you can disable cup and can sensors, if not present or not working. You can also setup the stirring time and stirring pause intervals for all colorants, Write button updates selected setting to machine, Read button reads and creates a report about parameter values read from the machine.
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Formula 1 2 3 4 means 2 millilitres (ml) from canister number 1 and 4 mls from canister number 3. NOTE!: You can run the formula more than once by putting Number of dispenses field value bigger than 1. COROB D300...
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COROB D300-16/SR COROB D300-24/SR Automaattinen sävytyskone Automatic dispensing machine Die automatische Abtönmaschine Varaosat * Spare Parts * Ersatzteile Version 1.0 RC (2007)
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Wenn die Teile (die Nummer is blau) ist markt als , finden Sie eine Verbindung zu dem Unterzusammenbau. Wenn die Teile is markt als (gelbe Dreieck), gehört diese Teile zu der COROB D300 SR Maschine. Ein Bestell- und ein Retourenformular für Ersatzteile finden sich am Ende des Katalogs.
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Varaosakirjan käytöstä ...................... i Use of the spare part manual ..................... i Benutzung des Ersatzteilverzeichnisses ................i V44425 COROBTM D300-16/SR................... 2 V44423 Jalka kp ..Foot assy ..Fusszus............... 4 V44631 Ylärunko kp ..Upper frame assy ..Oberrahmenzus........6 V44992 &...
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SF 3817M10 40 I S V44687 POHJALEVY BASE PLATE BODENPLATTE V44504 TUKILEVY SUPPORT PLATE STÜTZPLATTE KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M8 x 70 8.8 Zn DIN 912 LUKITUSMUTTERI LOCKING NUT SICHERUNGSMUTTER M8 DIN 985 KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M10 x 35 DIN 912 COROB D300...
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1442 ZN PZ 3,5 x 8 V45563 ANNOSTELUPUMPPU KP DISPENSING PUMP ASSY DOSIERPUMPE ZUS. VITON WITH BLACK LEVER V46219 ANNOSTELUPUMPPU KP DISPENSING PUMP ASSY DOSIERPUMPE ZUS. FFKM WITH YELLOW LEVER V43711 TAKALEVY BACK PANEL ENDBLECH VETONIITTI RIVET NIET Ø4 x 8 COROB D300...
ZERO SENSOR NULLSENSOR ZERO KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M6 x 12 DIN 912 KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M4 x 6 DIN 912 KUUSIOMUTTERI HEXAGON NUT 6-KT-MUTTER M8 DIN 934 KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M8 x 20 DIN 912 8.8 COROB D300...
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V43759 Moottori kp ..Motor assy ..Motorzus. COROB EXACT...
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V43759 Moottori kp ..Motor assy ..Motorzus. Koodi Spesifikaatio (sivu) Code Part Part Specification (page) Code Spezifikation (Seite) V43770 MOOTTORI MOTOR MOTOR COROB PART NO: 1M2-614-01 V43766 KOTELO CASING BUCHSE V43769 PULSSIANTURI PULSE SENSOR PULSSENSOR PULS V43765 KANSI COVER...
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M4 x 10 DIN 912 V46360 AKSELI SHAFT ACHSE V46311 SÄÄTÖRENGAS ADJUSMENT RING HALTERING JOUSISOKKA EXPANSION PIN SPANNSTIFT Ø3 x 12 DIN 1481 ALUSLEVY WASHER UNTERLAGSSCHEIBE DIN 125 KUUSIOKOLOPIDÄTINRUUVI ALLEN SET SCREW FESTSTELLSCHRAUBE M6 x 6 DIN 913 COROB D300...
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ALLEN SCREW INNEN-6-KT-SCHRAUBE M8 x 20 DIN 912 8.8 V45645 TULPPA PLUG STOPFEN IKH 22 18-20 S ACKURAT V46366 HALL-ANTURI HALL SENSOR HALLSENSOR PUNCHER V46333 PIDIN HOLDER HALTER FOR PUNCHING SENSOR V46336 KIINNITYSRUUVI FIXING SCREW BEFESTIGUNGSSCHRAUBE FOR MAGNET COROB D300...
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V44841 Lävistin kp ..Puncher assy ..Lochstanzvorrichtung zus. Koodi Spesifikaatio (sivu) Code Part Part Specification (page) Code Spezifikation (Seite) V43650 MAGNEETTI MAGNET MAGNET Ø5X5 V46011 KOROTUSHOLKKI SPACER ERHÖHUNGSBUCHSE PA MU Ø8/Ø4.2 x 4 KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M4 x 8 DIN 912 COROB D300...
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IR TRANSMITTER BOARD IR ABSENDERKARTE SA 814.V1 V06271 IR VASTAANOTINKORTTI IR RECEIVER BOARD IR ABNEHMERKARTE SA 815.V2 V43770 MOOTTORI MOTOR MOTOR COROB PART NO: 1M2-614-01 V43803 VIRTALÄHDE POWER SUPPLY STROMVERSORGUNG MEAN WELL SP-200-24 V43771 SOLENOIDI SOLENOID SOLENOID 142-08A62XX SMO-0837L9.8CJ V45099 PYSÄYTYSKYTKIN KP...
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(KUPPLUNGSDREHER) OHJAUSKAAPELI CONTROL CABLE HILFSKABEL V46238 (SUUTINKUPPI) (DROP CATCHER) (KUPPLUNGSDREHER) MOOTTORIKAAPELI MOTOR CABLE MOTORKABEL V46237 (SUUTINKUPPI) (DROP CATCHER) (KUPPLUNGSDREHER) MOOTTORI MOTOR MOTOR V45162 6611001600 BUEHLER (SUUTINKUPPI) (DROP CATCHER) (KUPPLUNGSDREHER) HALL-ANTURI HALL SENSOR HALLSENSOR V46366 PUNCHER (LÄVISTYS) (PUNCHER) (LOCHSTANZ) COROB D300...
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UNTERLAGSSCHEIBE KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M8 x 70 8.8 Zn DIN 912 LUKITUSMUTTERI LOCKING NUT SICHERUNGSMUTTER M8 DIN 985 KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M10 x 35 DIN 7991 V45410 SÄÄTÖJALKA SUPPORTING FOOT TRÄGERFUSS SF 3817M10 40 I S COROB D300...
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M4 x 8 DIN 7991 10.9 KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M4 x 6 DIN 912 KUUSIOKOLORUUVI ALLEN SCREW INNEN-6-KT-SCHRAUBE M5 x 10 DIN 912 V04695 KOROTUSHOLKKI SPACER ERHÖHUNGSBUCHSE PA 8/4.2 x 15 V46635 TIPPAKUPPI KP DROP CATCHER ASSY TROPFENFÄNGERZUS. COROB D300...
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Spezifikation (Seite) V46287 SUUTIN KP NOZZLE ASSY DÜSE ZUS. (27) V46377 SUUTTIMENSULKIJA KP NOZZLE CLOSER ASSY DÜSENSCHLIESSER ZUS. WITH MOTOR (25) KOSTUTUSLETKU HUMIDIFYING HOSE BEFEUCHTUNUNGSSCHLAUCH V04006 PVC 4/7MM vesisäiliöltä suuttimille from reservoir to nozzles von Reservoir zu Düsen COROB D300-24...
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SOLENOIDI SOLENOID SOLENOID 142-08A62XX SMO-0837L9.8CJ V45162 MOOTTORI MOTOR MOTOR 6611001600 BUEHLER V43770 MOOTTORI MOTOR MOTOR COROB PART NO: 1M2-614-01 V43803 VIRTALÄHDE POWER SUPPLY STROMVERSORGUNG MEAN WELL SP-200-24 V43890 ILMAPUMPPU AIR PUMP LUFTPUMPE ELITE 799 V45099 PYSÄYTYSKYTKIN KP STOP BUTTON ASSY HALTEKNOPFZUS.
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MACHINE POWER CABLE BETRIEBSKABEL #2 0V V45093 MAADOITUSKAAPELI GROUND CABLE ERDUNGSKABEL +24 V SUOJAMAADOITUSKAAPELI PE-GROUND CABLE SCHUTZLEITUNG +24 V JOHTOSARJASETTI WIRE HARNESS SET KABELSERIESET V44748 KYTKIMELLINEN PISTOKE POWER ENTRY MODULE STECKER MIT SCHALTER V41201 VERKKOLIITIN MAINS CONNECTOR NETZANSCHLUSS SCHURTER 4752 COROB D300...
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230 V SYÖTTÖJÄNNITEKAAPELI MAIN POWER CABLE NETZKABEL QUAD BLOCK KÄYTTÖJÄNNITEKAAPELI MACHINE POWER CABLE BETRIEBSKABEL 2 24 V KÄYTTÖJÄNNITEKAAPELI MACHINE POWER CABLE BETRIEBSKABEL 1 24 V SUOJAMAADOITUSKAAPELI PE-GROUND CABLE SCHUTZLEITUNG QUAD BLOCK SUOJAMAADOITUSKAAPELI PE-GROUND CABLE SCHUTZLEITUNG SUOJAMAADOITUSKAAPELI PE-GROUND CABLE SCHUTZLEITUNG COROB D300-24...
RETURNABLE MATERIAL Use this form when you send spare parts back to CPS Color Equipment Oy. Serial Machine Part descripition Part code number Only return Send new Repair Only return Send new Repair Only return Send new Repair Only return Send new Repair Only return...
SPARE PARTS ORDER Invoice to Delivery address Delivery terms: FCA ULVILA Method of dispatch: By courier service By sea freight By airmail By air freight By truck Other ___________________________ Code Part Quantity Unit price Total Name Company Date CPS Color Equipment Oy • Tel: +358 2 6777 700 • Fax: +358 2 6777 701 • Email: service_fi@cpscolor.com...
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