Flavor Burst Dual Series Operation Manual Supplement

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Flavor Burst

Dual Series Systems

- Operations Manual Supplement

Models:

CTP 44SS

CTP 44BLD

CTP 44BEV

CTP 44CBB

CTP 44FCB

CTP 44SS/BEV

CTP 44SS/BLD

CTP 44SS/CBB

CTP 44SS/FCB

CTP 44BEV/BLD

CTP 44BEV/FCB

CTP 44BEV/CBB

CTP 44BLD/CBB

CTP 44BLD/FCB

CTP 44CBB/FCB

Manufactured by

Flavor Burst Company

499 Commerce Drive

Danville, IN 46122

For general information and to locate a

distributor near you, call or visit our website:

Phone: (317) 745-2952

Toll Free Number: (800) 264-3528

Fax: (317) 745-2377

www.flavorburst.com

For pricing, ordering and support, contact

one of our qualified distributors.

Printed in January

Printed in

The United States of America

Table of Contents

Need help?

Do you have a question about the Dual Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Flavor Burst Dual Series

Page 1 Flavor Burst ® Dual Series Systems - Operations Manual Supplement Models: CTP 44SS CTP 44BLD CTP 44BEV CTP 44CBB CTP 44FCB CTP 44SS/BEV CTP 44SS/BLD CTP 44SS/CBB CTP 44SS/FCB CTP 44BEV/BLD CTP 44BEV/FCB CTP 44BEV/CBB CTP 44BLD/CBB CTP 44BLD/FCB CTP 44CBB/FCB...
Page 2 (soft serve and beverage, or FCB and Flavor Blend, etc), refer to each product type’s manual for instructions on installing, cleaning, and maintaining each side of your Dual Series system. For example, if you have a model CTP 44SS/BLD, use the CTP 80SS manual to service the side of your system that stripes soft serve with flavors, and use the CTP 44BLD manual to service the side of your system that blends flavoring with soft serve.
Page 3: Table Of Contents
Installing Flavors and Priming Syrup Lines – Notes.……………...……...…..…64 Color Touch Panel Overview - Notes……………..…………………………..……...…66 Color Touch Panel Setup – Notes………………..……..…..……...……………….66 Testing the Drive Motor and Switch Connections……..…..……...……………….67 Testing the Syrup Connections………………………………………………………68 Testing the Dual Series System – Notes……………………………………………68 Other Important Information……………..…….………………………………..…..70 Ordering/Service Information…………….…….…...…………………..………..…..71...
Page 4: Fcc Conformity Statement
FCC Conformity Statement: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
Page 5: Introduction
Failure to follow this instruction may result in The CTP 44 Dual Series unit is an add-on electrocution or damage to the machine. system that flavors product from two different Consult your electrician.
Page 6: Environmental Notices
HAZARD COMMUNICATION STANDARD (HCS) – The procedure(s) in this manual NOTE: Access to the service area is restricted to persons having safety / hygiene include the use of chemical products. These knowledge and practical experience of the chemical products will be highlighted in appliance.
Page 7 PAGE INTENTIONALLY LEFT BLANK...
Page 8: Parts Identification/Function
ITEM PART NO. DESCRIPTION QTY. FUNCTION TOUCH PANEL ASSEMBLY ELE 906A Flavor Burst unit command center. WITH BRACKET ELE 434 POWER CABLE Supplies the electronics board with power. FOR “SS” SYSTEMS: Injects syrups into the product. *2 for 44SS systems.
Page 9 4’ 9-TUBE ASSEMBLY SYR 935 Adds length to the flavor line assembly. EXTENSION CAB 113 FLAVOR TRAY Houses syrup bags. FLAVOR BURST Houses syrup trays and bags. STANDARD CABINET SANITIZER TANK SAN 740 Houses sanitizer cleaning solution. ASSEMBLY 36” SPIGOT SWITCH ELE 525 Adds length to the spigot switch.
Page 10 General System Overview (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION MALE TO MALE 48” ELE 525M Connects Touch Panel to the freezer switch. SWITCH EXTENSION TOUCH PANEL CABLE Conceals and protects the Touch Panel cable, as well MIS 3026S CASING as attaches it to the freezer.
Page 11 General System Overview Figure 1...
Page 12 Cabinet – (See Figure 2) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELECTRONICS SYSTEM Control system for the unit. CAB 135R-A RIGHT SIDE PANEL Holds tray support brackets and panel brackets. TRAY SUPPORT CAB 145 Supports flavoring trays. BRACKET FAS 2024 8-32 X 1/4 PAN HEAD Fastens panel brackets to divider panel, secures sides.
Page 13 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION CAB 136-A REAR PUMP COVER Back panel to cover pumps. 3/16" X 3/16" BARB TUBE CONNECT FIX 1023 Splices together flush tubes. CAB 134 DIVIDER PANEL Holds tray support brackets and divides trays. CAB 144R RIGHT PANEL BRACKET Holds tray support rails.
Page 14 Cabinet (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Provides spacing between cabinet base and RUB 618 RUBBER BUMPER WITH WASHER table. Attaches to screw and holds rubber bumper in FAS 2035 8-32 NUTS - EXT. LOCK WASHER place. MIS 3074 SHORTY PLUG #1672 Covers screw hole in rubber bumper.
Page 15 Cabinet Figure 2...
Page 16 “SS” Injector Assembly and Related Parts (See Figure 3A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Injects syrups into the product. *2 for 44SS systems. INJECTOR ASSEMBLY WITH **1 for 44SS/BLD, 44SS/BEV, 44SS/CBB, & INJ 424TS SYRUP LINES, ADAPTER, & 44SS/FCB systems.
Page 17 “SS” Injector Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS INJECTOR ASSEMBLY - NO HEAD Powers Injector system. INJ 330TS INJECTOR MOTOR ASSEMBLY 1 ea. Supplies power to Motor which turns gears. Gears turn Gear Cartridge for even syrup INJ 331 INJECTOR GEARBOX ASSEMBLY 1 ea.
Page 18 “BLD” Blending Assembly and Related Parts (See Figure 3B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Blends syrups into the product. *2 for 44BLD systems. FLAVOR BLEND BLENDING **1 for 44SS/BLD, 44BEV/BLD, 44BLD/CBB, INJ 424BLD ASSEMBLY WITH SYRUP LINES, &...
Page 19 “BLD” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION HIGH SPEED BLENDING MOTOR INJ 330HSB Powers Blending system. ASSEMBLY SUSPENSION BRACKET FOR MIS 3147 Secures Blending Assembly to freezer door. BLEND ASSEMBLY 11A MIS 3147A DOOR BRACKET 1 ea.
Page 20 “BEV” Blending Assembly and Related Parts (See Figure 3C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Blends syrups into the product. *2 for 44BEV systems. VERTICAL BLENDING ASSEMBLY **1 for 44SS/BEV, 44BEV/BLD, 44BEV/CBB, INJ 424VTS WITH SYRUP LINES, ADAPTER, & &...
Page 21 “BEV” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. INJ 330TS BLENDING MOTOR ASSEMBLY 1 ea. Powers Blending system. Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
Page 22 “CBB” Blending Assembly and Related Parts (See Figure 3D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Blends syrups into the product. *2 for 44CBB systems. PREMIUM BEVERAGE BLENDING **1 for 44SS/CBB, 44BEV/CBB, 44BLD/CBB, INJ 424P ASSEMBLY WITH SYRUP LINES, &...
Page 23 “CBB” Blending Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION INJ 323TS BLENDING ASSEMBLY - NO HEAD Powers Blending system. HIGH SPEED BLENDING MOTOR INJ 330HSB 1 ea. Powers Blending system. ASSEMBLY Gears turn Gear Cartridge for even syrup INJ 331 BLENDING GEARBOX ASSEMBLY 1 ea.
Page 24 PAGE INTENTIONALLY LEFT BLANK...
Page 25 “CBB” Blending Assembly and Related Parts Figure 3D...
Page 26 “FCB” Door Spout Assembly and Related Parts (See Figure 3E) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FCB” SYSTEMS: Blends syrups into the product. *2 for 44FCB systems. **1 for 44SS/FCB, 44BEV/FCB, 44BLD/FCB, ADPT TY80S- MODIFIED FCB FREEZER SPOUT & 44CBB/FCB systems. ASSEMBLY 0*** ***0 for 44SS, 44BEV, 44CBB, 44BLD,...
Page 27 “FCB” Door Spout Assembly and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION MIS 3142 FLAVOR LINE DUST CAP- FB 80 Covers syrup manifold when not connected. INJ 201A SYRUP MANIFOLD Connects flavor line to modified door spout. Provides sealed cavity and prevents syrup RUB 601 9-POS DUCKBILLE CHECK VALVE leakage.
Page 28 Soft Serve Syrup Pump and Related Parts (See Figure 4A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD SYSTEMS: Pumps syrup from flavor bags into flavor lines. *8 for 44SS, 44BLD, & 44SS/BLD systems. SOFT SERVE SYRUP PUMP **4 for 44SS/FCB, 44SS/BEV, SYSTEM 44BLD/FCB, 44SS/CBB, 44BLD/CBB, &...
Page 29 Soft Serve Syrup Pump and Related Parts Figure 4A...
Page 30 Beverage Syrup Pump and Related Parts (See Figure 4B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” & “FCB” SYSTEMS: Pumps syrup from flavor bags to flavor lines. *8 for 44BEV, 44FCB, & 44BEV/FCB BEVERAGE SYRUP PUMP systems. SYSTEM **4 for 44SS/FCB, 44SS/BEV, 0*** 44BLD/FCB, &...
Page 31 Beverage Syrup Pump and Related Parts Figure 4B...
Page 32 Premium Beverage Syrup Pump and Related Parts (See Figure 4C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” & “BLD SYSTEMS: Pumps syrup from flavor bags into flavor lines. *8 for 44SS, 44BLD, & 44SS/BLD systems. PREMIUM BEVERAGE SYRUP **4 for 44SS/FCB, 44SS/BEV, PUMP SYSTEM 44BLD/FCB, 44SS/CBB, 44BLD/CBB, &...
Page 33 Soft Serve Syrup Pump and Related Parts Figure 4C...
Page 34 Sanitizer Pump and Related Parts (See Figure 5) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS”, “BLD”, & “CBB” SYSTEMS: Connects with flavor line to flush with sanitizer. *1 for 44SS, 44BLD, 44CBB, 44SS/BLD, MIS 3028- FLUSH TUBE ASSEMBLY – SOFT 44SS/CBB, &...
Page 35 Sanitizer Pump and Related Parts (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION Connects pump tube to reducing union. FIX 1042 TUBE-TO-TUBE ELBOW *2 with 44FCB model Splits the connection. FIX 1053 SANITIZER PUMP T CONNECTOR *1 with 44FCB model TUB 803 0.17 x 1/4 LDPE TUBING Transports sanitizer from the tank the pump.
Page 36 8-32 NUTS – EXT. LOCK WASHER 4 ea. Secures magnet assembly to brackets. Holds sanitizer solution and delivers it to the SAN 740 SANITIZER TANK ASSEMBLY Flavor Burst cabinet and Injector Assembly. SAN 701 SANITIZER TANK 1 ea. Holds sanitizer solution. HAND PUMP ASSEMBLY-FLUTED SAN 734 1 ea.
Page 37 Syrup Tray, Sanitizer Tank, 9-Tube Assembly Leads, and Casing Figure 6...
Page 38 Electronic Parts and Connections (See Figure 7) ITEM PART NO. DESCRIPTION QTY. FUNCTION FLAVOR 10 COLOR TOUCH ELE 906A Control system for the unit. PANEL FOR “SS”, “BLD”, & “CBB” SYSTEMS: Secures the Touch Panel to the freezer. *1 for 44SS, 44BLD, 44CBB, 44SS/BLD, TOUCH PANEL MOUNTING MIS 3214 44SS/BEV, 44SS/FCB, 44BLD/FCB,...
Page 39 FAS 2014 8-32 X 1/2" PAN HEAD Secures various parts within the top of unit. MIS 3150 FLAVOR BURST LOGO DECALS Displays Flavor Burst trademark logo. CAB 156 CONNECTOR SHIELD Protects power cables from liquids. 120V POWER ENTRANCE Provides a power connection to the outside of the...
Page 40 Electronic Parts and Connections (Continued) ITEM PART NO. DESCRIPTION QTY. FUNCTION ELE 911 ELECTRONICS BOARD Provides power to the system. FAS 2024 8-32 X 1/4 PAN HEAD SCREW Secures power supply to the base panel. Secures Electronics Board to the Box and FAS 2035 8-32 NUTS - EXT.
Page 41 Electronic Parts and Connections Figure 7...
Page 42 “SS” Spare Parts Kit (See Figure 8A) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “SS” SYSTEMS: Houses extra spare parts and wear items. *1 for 44SS, 44SS/BLD, 44SS/FCB, 44SS/CBB & 44SS/BEV systems. SPR 5800A SPARE PARTS KIT – SOFT SERVE **0 for 44BLD, 44BEV, 44CBB, 44FCB, 44BLD/FCB, 44BEV/BLD, 44BLD/CBB, 44CBB/FCB, 44BEV/CBB &...
Page 43 “SS” Spare Parts Kit Figure 8A...
Page 44 “BLD” Spare Parts Kit (See Figure 8B) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BLD” SYSTEMS: Houses extra spare parts and wear items. *1 for 44BLD, 44SS/BLD, 44BLD/FCB, SPARE PARTS KIT – SOFT SERVE 44BLD/CBB, & 44BEV/BLD systems. 5800BLD BLEND **0 for 44SS, 44BEV, 44FCB, 44CBB, 44SS/FCB, 44SS/BEV, 44SS/CBB, 44BEV/CBB, 44CBB/FCB &...
Page 45 “BLD” Spare Parts Kit Figure 8B...
Page 46 “BEV” Spare Parts Kit (See Figure 8C) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “BEV” SYSTEMS: Houses extra spare parts and wear items. *1 for 44BEV, 44SS/BEV, 44BEV/BLD, SPARE PARTS KIT – 44BEV/CBB & 44BEV/FCB systems. 5800BEV TOUCHSCREEN BEVERAGE **0 for 44SS, 44BLD, 44FCB, 44CBB, 44SS/FCB, 44SS/BLD, 44SS/CBB, 44BLD/CBB, 44CBB/FCB &...
Page 47 “BEV” Spare Parts Kit Figure...
Page 48 “CBB” Spare Parts Kit (See Figure 8D) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “CBB” SYSTEMS: Houses extra spare parts and wear items. *1 for 44CBB, 44SS/CBB, 44BEV/CBB, SPARE PARTS KIT – PERMIUM SPR 5800P 44BLD/CBB & 44CBB/FCB systems. BEVERAGE **0 for 44SS, 44BLD, 44FCB, 44BEV, 44SS/FCB, 44SS/BLD, 44SS/BEV, 44BEV/BLD, 44BEV/FCB &...
Page 49 “CBB” Spare Parts Kit Figure 8D...
Page 50 “FCB” Spare Parts Kit (See Figure 8E) ITEM PART NO. DESCRIPTION QTY. FUNCTION FOR “FCB” SYSTEMS: Houses extra spare parts and wear items. *1 for 44FCB, 44SS/FCB, 44BLD/FCB, 44CBB/FCB & 44BEV/FCB systems. SPARE PARTS KIT FOR FCB 5800FCB **0 for 44SS, 44BEV, 44BLD, 44CBB, 44SS/BLD, 44SS/BEV, 44SS/CBB, 44BLD/CBB, 44BEV/CBB, &...
Page 51 “FCB” Spare Parts Kit Figure 8E...
Page 52 PAGE INTENTIONALLY LEFT BLANK...
Page 53: Daily Opening, Daily Closing, Scheduled Maintenance - Notes
SUPPLIES). this unit for instructions on Daily Opening, Daily Closing, and Scheduled Maintenance NOTE: CLEAN AND SANITIZE YOUR HANDS procedures for each side of your Dual Series BEFORE YOU PERFORM THE FOLLOWING system. PROCEDURES. NOTE: INSPECT ALL WEAR ITEMS AND Daily Opening, Daily Closing, Scheduled REPLACE IF NECESSARY.
Page 54: Comparing The Injector And Blending Assemblies
The blending vanes are taller There are three different flavoring assemblies with openings that are angled. associated with the Dual Series models that appear very similar, especially when INJ 321S: The standard beverage Gear assembled. Use the illustrations below to...
Page 55 3. The difference between the Drive Motors is 4. The soft serve and blend assemblies each in the speed of the motor and the direction come with two spout adapters, which fit the motor turns the small white gear at the most soft serve freezers.
Page 56 5. The lower o-rings of all three adapters are all the same – RUB 632. Using this o-ring as a reference to the others, the upper o-ring for the ADPT 8750-A is larger and thicker. The upper o-ring for the ADPT 101A is about the same diameter, but it is thicker than the lower o-ring.
Page 57: Replacing The Syrup Flavors - Notes
Flavor Burst system they are installed in. Color intensity, flavor intensity, and whether or not they blend with the product vary from each type.
Page 58 1. Soft Serve Striping Syrups: There are two different kinds of soft serve syrup. One is formulated to stripe the soft serve and is only compatible with the “SS” model systems. The flavor part numbers for these syrups either end in a number or “SEA”. The striping syrup number for Strawberry is FLA 002SEA;...
Page 59: Equipment Setup
EQUIPMENT SETUP Installing the Spout Adapters - Notes 1. The soft serve and blend assemblies each ADDITONAL PRODUCTS & SUPPLIES come with two spout adapters, which fit REQUIRED: most soft serve freezers. The frozen - ENVIROKLEEN NO-RINSE CLEANER & beverage flavoring assembly comes with FOOD CONTACT SANITIZER one adapter that fits most frozen beverage - STERA-SHEEN®...
Page 60: Installing The Touch Panel And Mounting Bracket - Notes
Color Touch Panel is typically The Color Touch Panel is the control unit for the mounted in between the two freezer. If this Flavor Burst ® system. Normal operating is not possible, mount the panel on the functions are performed using the Touch Panel freezer to the left.
Page 61: Installing The Spigot Switches - Notes
Color Touch Panel manual. connect the Lead that is the furthest from the corresponding spout assembly. If your Dual Series system connects to two soft serve spouts, you will have two wireless 1. Locate the 9-Tube Leads labeled “A” and switches, labeled “1”...
Page 62 3. Ensure the 9-hole gasket is placed between 6. Removed the dust cab from the other end of the Extension and 9-Tube Lead coupler the 9-Tube Extension. Slide the coupler pins. The gasket must be in place to seal casing back to expose the Extension the connection and prevent leakage.
Page 63 9. Slide the coupler casing over the connection 12. Align the coupler pins of the Lead with the and partially screw each coupler nut into appropriate 9-Tube Assembly coupler pins each end of the casing. Tighten the coupler and connect the assemblies. nuts one each end so that they are similarly installed into the casing.
Page 64: Power Connections And Power Up
The CTP 44FCB system will have no motor cables to connect. A Dual Series system with one side FCB will have only one motor cable to connect.
Page 65: Installing Flavors And Priming Syrup Lines - Notes
Installing Flavors and Priming Syrup Lines - the switch. Notes 26223 Each flavor for the Dual Series system is stored inside a numbered syrup tray within the system cabinet. Under normal operating conditions flavors are installed as previous flavors are emptied.
Page 66 3. Soft Serve Striping Syrups: There are two different kinds of soft serve syrup. One is formulated to stripe the soft serve and is only compatible with the “SS” model systems. The flavor part numbers for these syrups either end in a number or “SEA”. The striping syrup number for Strawberry is FLA 002SEA;...
Page 67: Color Touch Panel Overview - Notes
Perform instructions given in that manual to make sure your panel is programmed to The Dual Series system is simple to use with operate two spouts. The Color Touch Panel the Touch Panel selection of flavors. The main Manual will take you through all the steps you screen will show two choices for product.
Page 68: Testing The Drive Motor And Switch Connections
Testing the Drive Motor and Switch 4. Go to the Color Touch Panel’s Connections “Maintenance Menu” and go through the Equipment Setup Wizard. On “Step 4” of the Equipment Setup Wizard, assign a spout to Test the system to ensure the Color Touch the injector connectors C and D on the Panel is set up to operate each flavoring board.
Page 69: Testing The Syrup Connections
3. If the syrups dispensing from the spout are the other four syrups, simply switch the 9- Tube Assemblies on each spout. Testing the Dual Series System - Notes Once the system is enabled to dispense flavors and the correct flavoring assemblies are...
Page 70 PAGE INTENTIONALLY LEFT BLANK...
Page 71: Other Important Information
OTHER IMPORTANT INFORMATION Consult your standard manual for important information and instructions on these topics:  Daily Opening Procedures  Daily Closing Procedures  Replacing the Syrup Flavors  Scheduled Maintenance  Color Touch Panel Overview  Directory of Cleaning Procedures ...
Page 72: Ordering/Service Information
For more information, contact your local authorized Flavor Burst ® distributor. Flavor Burst is a registered trademark of the Flavor Burst Company. Taylor is a registered trademark of the Taylor Company. All rights reserved.

This manual is also suitable for:

Ctp 44ss Ctp 44bld Ctp 44bev Ctp 44cbb Ctp 44fcb

Flavor Burst Dual Series Operation Manual Supplement

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Flavor Burst Dual Series

Summary of Contents for Flavor Burst Dual Series

This manual is also suitable for:

Table of Contents