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Table of content
1
Safety rules .................................................................................................................................................................. 6
1.1
Safety symbols and warnings ...................................................................................................................................... 8
1.2
Cyber security .................................................................................................................................................................. 8
2
Layout .......................................................................................................................................................................... 9
2.1
Layout TLE Series 625 & 750 ......................................................................................................................................... 9
2.2
Layout TLE Series 1000 ................................................................................................................................................ 11
3
Environment .............................................................................................................................................................. 13
3.1
Recycling instructions .................................................................................................................................................. 13
4
Installation ................................................................................................................................................................. 14
4.1
Transport ........................................................................................................................................................................ 14
4.1.1
Dimensions and weights TLE Series 625 to 1000 ................................................................................... 15
4.2
Delivery ............................................................................................................................................................................ 16
4.3
Storage ............................................................................................................................................................................ 16
4.3.1
Storage of the UPS ......................................................................................................................................... 16
4.3.2
Storage of Battery .......................................................................................................................................... 16
4.4
Place of installation ...................................................................................................................................................... 17
4.4.1
UPS location ..................................................................................................................................................... 17
4.4.2
Battery location .............................................................................................................................................. 21
4.5
Ventilation and cooling ................................................................................................................................................ 22
4.6
Unpacking ....................................................................................................................................................................... 23
4.7
Inter cabinet connections ........................................................................................................................................... 25
4.7.1
Cabinets positioning and interconnection for electrical safety grounding ..................................... 25
4.7.2
Bus bars interconnection ............................................................................................................................. 27
4.7.3
Control cables interconnection .................................................................................................................. 29
4.8
Electrical wiring ............................................................................................................................................................. 33
4.8.1
Utility input connection ................................................................................................................................ 33
4.8.2
Input/output over current protection and wire sizing ......................................................................... 34
4.8.3
Data for Input/output and Battery over current protection and wire sizing ...................................35
4.8.4
Installation requirements ............................................................................................................................ 38
4.9
Wiring connection ......................................................................................................................................................... 41
4.9.1
TLE Series 625 & 750 - Power connection with Common Input Utility .............................................. 45
4.9.2
TLE Series 625 & 750 - Power connection with Dual Input Utility ...................................................... 47
4.9.3
TLE Series 1000 - Power connection with Common Input Utility ...................................................... 50
4.9.4
TLE Series 1000 - Power connection with Dual Input Utility ................................................................ 52
4.9.5
Use of TLE Series 625 to 1000 in eBoost™ Operation Mode............................................................... 55
4.9.6
Use of TLE Series 625 to 1000 as Frequency Converter ....................................................................... 56
4.10 RPA Parallel System connection ................................................................................................................................. 57
4.10.1
Power wiring of parallel units ...................................................................................................................... 57
4.10.2 Parallel control bus connection .................................................................................................................. 58
4.10.3 Control bus cable location .......................................................................................................................... 60
4.11
"EPO - Emergency Power OFF" command connection ........................................................................................ 62
4.12
TLE Series 1000 - Wiring of "IP Ring Bus" (option) ............................................................................................... 64
5
Connectivity interface.............................................................................................................................................. 65
5.1
Serial port J35µP - RS232 (Sub D, Female 9 pin) .................................................................................................... 66
5.2
Customer interface board ...........................................................................................................................................67
5.2.1
Connector J1 - RJ45 8P8C............................................................................................................................ 68
5.2.2
X1 terminal block - Output signals on voltage-free contacts .............................................................. 68
5.2.3
X1 terminal block - Programmable input free contacts ........................................................................ 68
5.2.4
5.2.5
X1 terminal block - Gen Set Signaling (GEN ON) .................................................................................... 69
5.2.6
X1 terminal block - AUX External Maintenance Bypass ......................................................................... 70
5.2.7
X1 terminal block - eBoost/IEMi control signal ...................................................................................... 70
6
Notes .......................................................................................................................................................................... 71
6.1
Notes Form ..................................................................................................................................................................... 71
TLE Series 625 to 1000 PurePulse™ UL S2
UPS Installation Guide / REV-B
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