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Check all hoses (e.g. fuel, cooling, bleeder, drainage hoses, etc.) and sleeves for crack-
ing, tightness, and correct routing.
Check the antifreeze and coolant level. (
Check the cables for damage and for routing without kinks.
Check that the throttle cables are undamaged, routed without kinks, and set correctly.
Clean the air filter and air filter box.
Clean the fuel filter of the fuel tank.
Change the glass fiber yarn filling of the main silencer.
Check the tightness of the safety-relevant screws and nuts which are easily accessi-
ble.
Check the fuel pressure.
Adjust the idle speed.
(
Check that the radiator fan is functioning properly.
Final check: Check the vehicle is roadworthy and take a test ride.
Reading out the fault memory after the test ride using the KTM diagnostics tool.
Make a service entry in KTM Dealer.net.
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One-time interval
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Periodic interval
10.3
Recommended work
Change the front brake fluid.
Change the rear brake fluid.
Change the hydraulic clutch fluid.
Grease the steering head bearing.
Perform the shock absorber service.
Change the spark plug and spark plug connector.
Empty the drainage hoses.
Change the coolant. (
p. 116)
Perform minor engine service (Change piston. Check/measure the cylinder.
Check the cylinder head. Check the camshaft and rocker arm. Change the con-
necting rod, conrod bearing and crank pin. Change the radial shaft seal rings of
the water pump and check the transmission and the shift mechanism. Check
the oil pressure control valve. Change the suction pump. Check the force pump
and lubrication system. Change the timing chain. Check the timing assembly.
Change all the engine bearings.).
p. 113)
(
p. 68)
p. 119)
(
p. 85)
(
p. 64)
Every 30 operating hours
Every 20 operating hours
Every 10 operating hours
After 1 operating hour
(
p. 70)
Every 100 operating hours
Every 50 operating hours
Every 40 operating hours
After 20 operating hours
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SERVICE SCHEDULE 10
after every race
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every 48 months
every 12 months
after every race
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