KTM 450 RALLY FACTORY REPLICA 2023 Manuals

Manuals and User Guides for KTM 450 RALLY FACTORY REPLICA 2023. We have 1 KTM 450 RALLY FACTORY REPLICA 2023 manual available for free PDF download: Owner's Manual

KTM 450 RALLY FACTORY REPLICA 2023 Owner's Manual (175 pages)

Brand: KTM | Category: Motorcycle | Size: 11.15 MB

Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
11
Important Notes 3
13
Manufacturer Warranty, Implied Warranty
13
Fuel, Auxiliary Substances
13
Spare Parts, Accessories
13
Service
13
Figures
13
Customer Service
13
Homologated Structure
14
View of Vehicle 4
15
View of Vehicle, Front Left
15
View of Vehicle, Rear Right Side
16
Serial Numbers 5
17
Vehicle Identification Number
17
Type Label
17
Engine Number
17
Key Number
17
Fork Part Number
18
Shock Absorber Article Number
18
Controls 6
19
Clutch Lever
19
Hand Brake Lever
19
Throttle Grip
19
Stop Button
19
Light Switch
20
Turn Signal Switch
20
Horn Button
20
Start Button
20
Emergency off Switch
21
Overview of Indicator Lights
21
Fuel Pump Switch
21
Fuel Tank
22
Opening Fuel Tank Filler Caps
22
Closing Fuel Tank Filler Caps
23
Cold Start Button
24
Idle Speed Adjusting Screw
24
Shift Lever
25
Foot Brake Lever
25
Side Stand
25
Steering Lock
26
Locking the Steering
26
Unlocking the Steering
26
Combination Instrument 7
27
Combination Instrument Overview
27
Activation and Test
27
Setting Kilometers or Miles
27
Adjusting Combination Instrument Function
28
Setting Clock
28
Viewing the Lap Time
29
Display Mode SPEED (Speed)
30
Display Mode SPEED/H (Operating Hours)
30
Setup Menu
30
Adjusting the Unit of Measurement
31
Display Mode SPEED/CLK (Time)
32
Setting the Clock
32
Display Mode SPEED/LAP (Lap Time)
32
Viewing the Lap Time
33
Display Mode SPEED/ODO (Odometer)
33
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
34
Setting TR2 (Trip Master 2)
34
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
35
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
Preparing for Use 8
39
Advice on Preparing for First Use
39
Running in the Engine
40
Riding Instructions 9
41
Checks and Maintenance When Preparing for Use
41
Starting
41
Starting off
42
Shifting, Riding
42
Braking
43
Stopping, Parking
43
Transporting
44
Refueling
44
10 Service Schedule
46
Additional Information
46
Required Work
46
Recommended Work
47
Tuning the Chassis 11
49
Checking Basic Chassis Setting with Rider's Weight
49
Compression Damping of the Shock Absorber
49
Adjusting the Low-Speed Compression Damping of the Shock Absorber
49
Adjusting the High-Speed Compression Damping of the Shock Absorber
50
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring the Dimension of the Rear Wheel Unloaded
51
Checking Static Sag of the Shock Absorber
51
Checking Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
54
Checking the Basic Setting of the Fork
54
Adjusting the Compression Damping of the Fork
55
Adjusting the Rebound Damping of the Fork
55
Handlebar Position
56
Adjusting the Handlebar Position
56
12 Service Work on the Chassis
58
Raising the Motorcycle with a Lift Stand
58
Removing Motorcycle from Lift Stand
58
Bleeding the Fork Legs
58
Cleaning the Dust Boots of the Fork Legs
59
Removing Fork Protector
59
Installing the Fork Protector
60
Removing Fork Legs
60
Installing the Fork Legs
60
Removing the Lower Triple Clamp
61
Installing the Lower Triple Clamp
63
Checking Steering Head Bearing Play
65
Adjusting the Steering Head Bearing Play
65
Lubricating the Steering Head Bearing
67
Removing the Shock Absorber
67
Installing the Shock Absorber
68
Removing Front Fender
69
Installing the Front Fender
69
Removing the Seat
70
Mounting the Seat
70
Removing the Activated Carbon Filter
70
Installing the Activated Carbon Filter
70
Removing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
71
Installing the Air Filter
72
Removing the Main Silencer
73
Installing the Main Silencer
73
Changing the Glass Fiber Yarn Filling of the Main Silencer
73
Removing Front Left Fuel Tank
74
Removing Front Right Fuel Tank
76
Installing the Front Left Fuel Tank
77
Installing the Front Right Fuel Tank
78
Changing the Fuel Screen
78
Checking the Chain for Dirt Accumulation
80
Cleaning the Chain
80
Checking Chain Tension
81
Adjusting the Chain Tension
81
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
82
Checking the Frame
84
Checking Swingarm
85
Checking the Throttle Cable Routing
85
Checking the Rubber Grip
86
Adjusting the Basic Position of the Clutch Lever
86
Checking/Correcting the Fluid Level of the Hydraulic Clutch
86
Changing the Hydraulic Clutch Fluid
87
Removing Side Cover
89
Mounting Side Cover
90
Removing Front Fairing
91
Mounting Front Fairing
91
Removing the Engine Guard
91
Installing the Engine Guard
91
13 Brake System
92
Adjusting the Basic Position of the Hand Brake Lever
92
Checking Brake Discs
92
Checking the Front Brake Fluid Level
93
Adding the Front Brake Fluid
93
Checking the Front Brake Linings
94
Changing the Brake Linings of the Front Brake
95
Checking the Free Travel of the Foot Brake Lever
97
Adjusting the Free Travel of the Foot Brake Lever
98
Checking the Rear Brake Fluid Level
98
Adding Rear Brake Fluid
99
Checking the Rear Brake Linings
100
Changing the Rear Brake Linings
100
Wheels, Tires 14
103
Removing Front Wheel
103
Installing the Front Wheel
103
Removing Rear Wheel
104
Installing the Rear Wheel
106
Checking Rear Hub Damping Rubber Pieces
107
Checking Tire Condition
107
Checking Tire Pressure
108
Checking Spoke Tension
109
15 Electrical System
110
Removing the 12-V Battery
110
Installing the 12-V Battery
110
Charging the 12-V Battery
111
Changing Main Fuse
112
Changing the Fuses of Individual Electrical Power Consumers
113
Cooling System 16
115
Checking the Antifreeze and Coolant Level
115
Checking the Coolant Level
116
Draining the Coolant
116
Refilling with Coolant
117
Changing the Coolant
118
17 Tuning the Engine
120
Checking the Play in the Throttle Cable
120
Adjusting the Play in the Throttle Cable
120
Adjusting the Idle Speed
121
Checking Basic Position of the Shift Lever
122
Adjusting the Basic Position of the Shift Lever
122
Service Work on the Engine 18
123
Checking the Engine Oil Level
123
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
123
Adding Engine Oil
127
19 Cleaning, Care
128
Cleaning the Motorcycle
128
Checks and Maintenance Steps for Winter Operation
129
20 Storage
130
Preparing for Use after Storage
131
21 Troubleshooting
132
22 Blink Code
134
23 Technical Data
136
Engine
136
Engine Tightening Torques
137
Capacities
138
Engine Oil
138
Coolant
138
Fuel
139
Chassis
139
Electrical System
140
Tires
140
Fork
140
Shock Absorber
141
Chassis Tightening Torques
142
24 Wiring Diagram
144
142
144
144
146
146
148
148
150
150
152
152
154
154
156
156
158
158
160
160
162
25 Substances
164
26 Auxiliary Substances
166
27 Standards
168
Index of Special Terms 28
169
29 List of Abbreviations
170
List of Symbols 30
171
Red Symbols
171
Yellow and Orange Symbols
171

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KTM 450 RALLY FACTORY REPLICA 2023 Manuals

KTM 450 RALLY FACTORY REPLICA 2023 Owner's Manual (175 pages)

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