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450 Rally Factory Replica 2021
KTM 450 Rally Factory Replica 2021 Manuals
Manuals and User Guides for KTM 450 Rally Factory Replica 2021. We have
1
KTM 450 Rally Factory Replica 2021 manual available for free PDF download: Owner's Manual
KTM 450 Rally Factory Replica 2021 Owner's Manual (177 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 8.84 MB
Table of Contents
Table of Contents
4
1 Means of Representation
8
Symbols Used
8
Formats Used
8
2 Safety Advice 2
9
Use Definition - Intended Use
9
Degrees of Risk and Symbols
9
Tampering Warning
9
Safe Operation
10
Protective Clothing
10
Work Rules
11
Environment
11
Owner's Manual
11
3 Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
4 View of Vehicle 4
13
View of Vehicle, Front Left
13
View of Vehicle, Rear Right Side
14
5 Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Engine Number
15
Key Number
15
Fork Part Number
16
Shock Absorber Article Number
16
6 Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Stop Button
17
Light Switch
18
Turn Signal Switch
18
Horn Button
18
Start Button
18
Emergency off Switch
19
Overview of Indicator Lamps
19
Fuel Pump Switch
19
Fuel Tank
20
Opening Fuel Tank Filler Caps
20
Closing Fuel Tank Filler Caps
21
Cold Start Button
22
Idle Speed Adjusting Screw
22
Shift Lever
23
Foot Brake Lever
23
Side Stand
23
Steering Lock
24
Locking the Steering
24
Unlocking the Steering
24
7 Combination Instrument
25
Combination Instrument 7
25
Combination Instrument Overview
25
Activation and Test
25
Setting Kilometers or Miles
25
Adjusting Combination Instrument Function
26
Setting Clock
27
Viewing the Lap Time
27
Display Mode SPEED (Speed)
28
Display Mode SPEED/H (Operating Hours)
28
Setup Menu
28
Adjusting the Unit of Measurement
29
Display Mode SPEED/CLK (Time)
30
Setting the Clock
30
Display Mode SPEED/LAP (Lap Time)
30
Viewing the Lap Time
31
Display Mode SPEED/ODO (Odometer)
31
Display Mode SPEED/TR1 (Trip Master 1)
32
Display Mode SPEED/TR2 (Trip Master 2)
32
Setting TR2 (Trip Master 2)
32
Display Mode SPEED/A1 (Average Speed 1)
33
Display Mode SPEED/A2 (Average Speed 2)
33
Display Mode SPEED/S1 (Stop Watch 1)
34
Display Mode SPEED/S2 (Stop Watch 2)
34
Table of Functions
35
Table of Conditions and Menu Activation
36
8 Preparing for Use
37
Preparing for Use 8
37
Advice on Preparing for First Use
37
Running in the Engine
38
9 Riding Instructions 9
39
Checks and Maintenance When Preparing for Use
39
Starting
39
Starting off
40
Shifting, Riding
40
Braking
41
Stopping, Parking
41
Transporting
42
Refueling
42
10 Service Schedule
44
Additional Information
44
Required Work
44
Recommended Work
45
11 Tuning the Chassis 11
47
Checking Basic Chassis Setting with Rider's Weight
47
Compression Damping of the Shock Absorber
47
Adjusting the Low-Speed Compression Damping of the Shock Absorber
47
Adjusting the High-Speed Compression Damping of the Shock Absorber
48
Adjusting the Rebound Damping of the Shock Absorber
49
Measuring the Dimension of the Rear Wheel Unloaded
49
Checking Static Sag of the Shock Absorber
49
Checking Riding Sag of the Shock Absorber
50
Adjusting the Spring Preload of the Shock Absorber
51
Adjusting the Riding Sag
52
Checking the Basic Setting of the Fork
53
Adjusting the Compression Damping of the Fork
53
Adjusting the Rebound Damping of the Fork
53
Handlebar Position
54
Adjusting the Handlebar Position
55
12 Service Work on the Chassis 12
57
Raising the Motorcycle with a Lift Stand
57
Removing Motorcycle from Lift Stand
57
Bleeding the Fork Legs
57
Cleaning the Dust Boots of the Fork Legs
58
Removing Fork Protector
58
Installing the Fork Protector
59
Removing Fork Legs
59
Installing the Fork Legs
60
Removing the Lower Triple Clamp
60
Installing the Lower Triple Clamp
62
Checking Steering Head Bearing Play
64
Adjusting the Steering Head Bearing Play
64
Greasing the Steering Head Bearing
66
Removing the Shock Absorber
66
Installing the Shock Absorber
67
Removing Front Fender
68
Installing the Front Fender
68
Removing the Seat
69
Mounting the Seat
69
Removing the Activated Carbon Filter
69
Installing the Activated Carbon Filter
69
Removing the Air Filter
70
Cleaning the Air Filter and Air Filter Box
70
Installing the Air Filter
71
Removing the Main Silencer
72
Installing the Main Silencer
72
Changing the Glass Fiber Yarn Filling of the Main Silencer
72
Removing Front Left Fuel Tank
73
Removing Front Right Fuel Tank
75
Installing the Front Left Fuel Tank
76
Installing the Front Right Fuel Tank
77
Changing the Fuel Screen
77
Checking the Chain for Dirt Accumulation
79
Cleaning the Chain
79
Checking Chain Tension
80
Adjusting the Chain Tension
80
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
81
Checking the Frame
83
Checking Swingarm
84
Checking the Throttle Cable Routing
84
Checking the Rubber Grip
85
Adjusting the Basic Position of the Clutch Lever
85
Checking/Correcting the Fluid Level of the Hydraulic Clutch
85
Changing the Hydraulic Clutch Fluid
87
Removing Side Cover
88
Mounting Side Cover
89
Removing Front Fairing
90
Mounting Front Fairing
90
Removing the Engine Guard
90
Installing the Engine Guard
91
13 Brake System
92
Adjusting the Basic Position of the Hand Brake Lever
92
Checking Brake Discs
92
Checking the Front Brake Fluid Level
93
Adding the Front Brake Fluid
93
Checking the Front Brake Linings
94
Changing the Brake Linings of the Front Brake
95
Checking the Free Travel of the Foot Brake Lever
97
Adjusting the Free Travel of the Foot Brake Lever
98
Checking the Rear Brake Fluid Level
98
Adding Rear Brake Fluid
99
Checking the Rear Brake Linings
100
Changing the Rear Brake Linings
100
14 Wheels, Tires 14
103
Removing Front Wheel
103
Installing the Front Wheel
103
Removing Rear Wheel
104
Installing the Rear Wheel
106
Checking Rear Hub Damping Rubber Pieces
107
Checking Tire Condition
107
Checking Tire Pressure
108
Checking Spoke Tension
109
15 Electrical System
110
Removing the 12-V Battery
110
Installing the 12-V Battery
110
Charging the 12-V Battery
111
Changing Main Fuse
112
Changing the Fuses of Individual Electrical Power Consumers
113
16 Cooling System 16
115
Checking the Antifreeze and Coolant Level
115
Checking the Coolant Level
116
Draining the Coolant
116
Refilling with Coolant
117
Changing the Coolant
118
17 Tuning the Engine
120
Checking the Play in the Throttle Cable
120
Adjusting the Play in the Throttle Cable
120
Adjusting the Idle Speed
121
Checking Basic Position of the Shift Lever
122
Adjusting the Basic Position of the Shift Lever
122
18 Service Work on the Engine
123
Service Work on the Engine 18
123
Checking the Engine Oil Level
123
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
123
Adding Engine Oil
127
19 Cleaning, Care
128
Cleaning the Motorcycle
128
Checks and Maintenance Steps for Winter Operation
129
20 Storage
130
20 Storage
131
Preparing for Use after Storage
131
21 Troubleshooting
132
22 Blink Code 22
135
23 Technical Data 23
137
Engine
137
Engine Tightening Torques
138
Capacities
139
Engine Oil
139
Coolant
139
Fuel
140
Chassis
140
Electrical System
141
Tires
141
Fork
141
Shock Absorber
142
Chassis Tightening Torques
143
24 Wiring Diagram
146
144
146
146
148
148
150
150
152
152
154
154
156
156
158
158
160
160
162
162
164
25 Substances
166
26 Auxiliary Substances
168
27 Standards
170
Index of Special Terms 28
171
29 List of Abbreviations
172
30 List of Symbols 30
173
Red Symbols
173
Yellow and Orange Symbols
173
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