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L42BA1.4E Ho 16-Sep-08
Instruction Manual for the
Coating Thickness Gauge
LEPTOSKOP 2042
Rev. 1.4
This manual is part of the delivery of the
LEPTOSKOP 2042 with serial number:
© Copyright by
KARL DEUTSCH Prüf- und Messgerätebau GmbH + Co KG
Otto-Hausmann-Ring 101
42115 Wuppertal
Author: ho
All rights, incl. translation, reserved.
No part of the documentation may reproduced, processed by electronic systems, duplicated or
distributed, neither by print, copy, micro fiche or in any other manner, without the prior permis-
sion of KARL DEUTSCH Prüf- und Messgerätebau GmbH + Co KG.
Subject to change without notice.
Instruction Manual LEPTOSKOP 2042
Art. No. 7423.421
1
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Summary of Contents for KARL DEUTSCH LEPTOSKOP 2042
- Page 1 No part of the documentation may reproduced, processed by electronic systems, duplicated or distributed, neither by print, copy, micro fiche or in any other manner, without the prior permis- sion of KARL DEUTSCH Prüf- und Messgerätebau GmbH + Co KG. Subject to change without notice.
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Page 2: Table Of Contents
Scope of delivery _________________________________________________________ 4 About this manual ________________________________________________________ 4 Application range _________________________________________________________ 5 Important notes (read prior to first start-up!) __________________________________ 5 Contacting KARL DEUTSCH ________________________________________________ 6 Controls, interface and cable _______________________________________________ 7 Keys and menu operation __________________________________________________ 8 Key reference _______________________________________________________ 8 Operating ___________________________________________________________ 9 7.2.1... - Page 3 13.2 Regular check of the measuring means ________________________________ 40 14 Format of the printer output ______________________________________________ 41 15 Cleaning of the instrument _______________________________________________ 41 16 Disposal _______________________________________________________________ 42 17 Declaration of conformity ________________________________________________ 42 18 Technical Data _________________________________________________________ 43 Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
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Page 4: Scope Of Delivery
(equipment example) About this manual The LEPTOSKOP 2042 is available in several upgrade levels and can be enhanced via an unlock code whenever you want. This manual deals with all upgrade levels. Descriptions which possibly are true only for individual up-... -
Page 5: Application Range
"Statistics & Data Memory" installed. The LEPTOSKOP 2042 is equipped with a monitoring unit for the battery capacity which will switch the gauge off if a non-sufficient voltage supply is detected. Prior to final switch-off caused by an empty battery an alarm sound is generated. -
Page 6: Contacting Karl Deutsch
Mail can be sent to KARL DEUTSCH Prüf- und Messgerätebau GmbH + Co KG P.O. Box 132354 D-42050 Wuppertal Office address KARL DEUTSCH Prüf- und Messgerätebau GmbH + Co KG Otto-Hausmann-Ring 101 D-42115 Wuppertal Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 7: Controls, Interface And Cable
(marked with a red dot) Position the probe plug so both red dots, each on the plug and on the socket, point to the same di- rection. 5 Type label 6 Pop-up stand 7 Battery compartment Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 8: Keys And Menu Operation
• Increment (i.e. increasing the indicated value) • Move selection bar of the menu downward. Selected menu top- ics are shown in inverted characters. • Decrement (i.e. decreasing the indicated value) Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 9: Operating
Select content of the current input position Fig. 3: Key assignment with numeric input (example value) Shift cursor over OK and strike the key Confirm: Shift cursor over ESC and strike the key Quit: Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 10: Putting Into Operation
(e) before it is inserted into the bottom slot between housing and protec- Fig. 4: Battery compartment on the rear of the instrument tive holster (d). Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 11: Switching On/Off
The various display modes become automatically activated and are suitable for the current operation mode. In addition, they can be selected in turn via the arrow keys: Normal -> Statistics -> Analog -> Normal ->Statistics -> ... etc. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 12: Standard Representation
(7) Measurement unit (µm, mm, mil or inch) (8) Standard deviation according to 8.3.3 Analog representation (1) Measuring range (2) Analog scale (3) Measurement and indication unit (4) Probe type (5) Current reading (digital) (6) Measuring indication (as in 8.3.1) Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 13: Additional Symbols And Abbreviations In The Display
The gauge has recognized a connection to a USB interface Power supply comes from a connected mains unit. If a measuring file is loaded: Information on the name of folder (top) and file (bottom) Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 14: Placing The Probe
Positioning device (e.g. KARL DEUTSCH art. no. 2820.002) or a Positioning aid (e.g. KARL DEUTSCH art. no. 2998.001 – micro probes 0°, 2998.002 – micro probes 45°, 2998.003 – micro probes 90°), when measurement is executed by means of the probes NFe micro probe 2420.201 (straight) -
Page 15: Placing Pressure
With soft coatings you should place the probe with the least possible pressure. Probes with an integrated spring-loaded guide sleeve should be placed without spring assistance, if possible. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 16: Menu Structure
ZeroCal Cal on Foil Multipoint Cal Cal on Layer Load Cal Save Cal Cal Info Default Cal Default Cal ok Measure Measuring mode Single Continuous Local Average Limits Set Limits Offset Set Offset Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 17: Statistics
Delete ALL ok? Are you sure? System Settings Printer Unit µm inch Analog Display Range AUTO Range fix Range Limits Backlight Normal Bright The selected statistics mode is kept when resetting to factory setting. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 18: Volume
Français Español Italiano Português Svenska Polski Czech Românǎ Load Factory Set. Factory Set. Ok Info The selected language is kept when resetting to factory setting. The stated languages may vary depending on customer. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... - Page 19 Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 20 (3) = current individual value Display after acquisition of the m measured value: (1) Mean of the individual test field (2) Last individual reading before calculation of the mean value Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 21 Fig. 9: Analog display 10.2.3 Offset The offset value decreases or increase the measured value for a selectable amount. Offset is selected to OFF Offset is selected to ON Setting the offsets Set Offset Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 22 (this is analogous to the exam- ple in 10.5.1). When printing the statistics contents the print head shows the word "Statistics" instead of the folder and file name. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 23 At first, when selecting a file an information window containing specific file informa- tion on folder, file, storing date and time, number of available Fig. 12: File info readings, probe type (Fe/NFe), Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 24 The file info as mentioned above under "Open File" can File Info be shown here separately. After input of a folder name via the alphanumeric input Create Folder you should strike OK to add a new folder to the memory structure. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 25 . However, only if the repeated security question "DELETE ALL?" is con- firmed via the key the complete memory is deleted. Use the key if you want to cancel the deletion proc- ess. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 26 Select the unit which is used by the readings on the display and for output via the interface line. Selections: µm (= 1/1000 mm), mm, mil (1/1000 inch) and inch. More information on the data output format can be found in section 14. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 27 As an example the opposite image shows the Analog Display in mode "Range Limits". The current mode is shown top left in the display: Fig. 14: Analog Auto: Range AUTO display Fix: Range Fix Limit: Range Limits Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 28 Due to the higher current consumption the battery lifetime of the LEPTOSKOP 2042 is reduced with active backlight. If the interface is connected to an external USB socket, the USB power line is used to supply the instrument. In this case the backlight will not switch off.
- Page 29 Direct access to the menu topics: Standard ZeroCal Cal on Foil Multipoint Cal Cal on Layer Load Cal Save Cal Cal Info Default Cal Statistics Delete Values Edit Values Print Values Analog Range AUTO Range Fix Range Limits Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 30 (Module Code). On delivery it is recorded in a separate document. The module code is specific to the instrument. On delivery it is recorded in a separate document. The available language may differ depending on instrument and/or customer. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
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Page 31: Info
10.5.14 Info This info window shows specific information on your LEPTOSKOP 2042. Menu topic Meaning Distinct instrument type number Device 2042.001 Serial number 10000 Number of placings of the probe since delivery of the Placings XXXXX instrument (contains measurements for final inspection... -
Page 32: Calibration
With complicated geometry (e.g. round material, hollow bodies) you should not use the ex works default calibration. In these cases you should always execute a manual calibration. Also with non-flat material you need to cali- brate manually. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 33: Calibration Modes
Foil, Multipoint Cal). Therefore, after ZeroCal, please check the meas- urement accuracy as described in section 13.2. If the measurement accuracy isn't sufficient, you should repeat possibly required, alterna- tive calibrations again (see section 12.2.2 ff). Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 34: Cal On Foil (Calibration On Zero And Foil)
Subsequently a request on the nominal value of the used foil is shown. In- put as described under section 7.2.1. After confirmation by striking the instrument returns to measurement operation based on the calibration executed for "Cal on Foil". Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 35: Multipoint Cal (Multiple Point Calibration)
When proceeding with the Multipoint Cal the type of calibration (pos 4) will change to "Foil2, Foil3 etc. Up to 9 calibration points are possible. After confirmation by striking the instrument returns to measurement operation based on the calibration executed for "Multipoint Cal". Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 36: Cal On Layer (Calibration On Unknown Coating)
After confirmation by striking the instrument returns to measurement operation based on the calibration executed for "Cal on Layer". Follow-up thickness measurements refer to the distance of the layer to the non-accessible material surface. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 37: Load Cal
12.2.7 Cal Info Information on the current calibration can be shown via this menu topic. Type of probe Underlying calibration method Fig. 17: Info window on the current calibration Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 38: Default Cal
The probe tip is subject to tear and wear and is affected by the conditions of measurement. Thus the built-in default calibration should be checked in regular time intervals (see section 13.2). Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 39: Notes On Measurement And Calibration
Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 40: Regular Check Of The Measuring Means
Measure the reference coating If the permissible measurement inaccuracy is exceeded (see Technical Data, section 18) it is recommended to execute an instrument check at KARL DEUTSCH's in order to re-calibrate the LEPTOSKOP 2042. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 41: Format Of The Printer Output
CRLF face by means of the menu topics Settings->Printer->On KARL DEUTSCH WUPPERTALCRLF CRLF = Carriage Return and Line Feed ---- LEPTOSKOP 2042 ----CRLF CRLF Output lines of readings will use the following format each (ex- •••1:•••••757.2•umCRLF amples): ••19:••••0.1474•mmCRLF 1) 3 space characters if there is 1 figure as consecutive number, ••35:•••••30.06•milCRLF... -
Page 42: Disposal
Thus the appliance complies with the most important protection standards of the Electromagnetic Compatibility Directive (89/336/EEC) and the German Electromagnetic Compatibility Act of 9 November 1992 (as amended from time to time). Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... -
Page 43: Technical Data
< 100 µm: 1 % +/- 1 µm Micro probe Fe/NFe coating > 100 µm: 1..3 % +/- 1 µm Standard probe special NFe coating > 1000 µm: 1..5 % +/- 10 µm Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421... - Page 44 9999 less 100 readings approx. per created file Number of files max. 140 There is an ongoing broadening of the selection of available languages and may depend on customer's re- quest. Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...
- Page 45 Size (HxWxD) (incl. holster) 81 mm x 121 mm x 32 mm Weight 175 g w/o batteries, 220 g w/ batteries Material ABS, black - holster TPE Keypad Execution 4 keys, foil keypad Instruction Manual LEPTOSKOP 2042 Art. No. 7423.421...